3 Side Seal Pouch

Packaging That Powers Up Presentation

HID kits are precision parts—and they deserve boxes that reflect both function and innovation. Our packaging keeps your bulbs, ballasts, and wiring harnesses safe and visually appealing.

Materials

We build each box with protection and product sensitivity in mind.

• Corrugated cardboard – Heavy-duty and impact-resistant for secure transit
• Rigid board – Ideal for premium HID sets with upscale presentation
• Kraft board – Eco-friendly and sturdy for general-purpose kits
• Protective foam inserts – Prevents movement, shock, or breakage of bulbs and accessories

Sizes

Tailored to fit your unique product configurations and bundle sizes.

• Slim-fit boxes for single HID bulbs
• Medium boxes for bulb and ballast sets
• Kit packaging with compartments for wires, manuals, and accessories
• Bulk options for fleet or wholesale deliveries

Printing

Strong visuals and specs help your box stand out and communicate value.

• High-resolution branding, part numbers, and lighting specs
• CMYK or Pantone matching for vibrant, consistent colors
• Matte or gloss finishes for the perfect touch
• Spot UV, foil stamping, or embossing to elevate your brand

Add-ons

Functional and aesthetic enhancements for an upgraded experience.

• Foam trays and partitions for snug storage
• Tamper-proof seals for added security
• QR codes for installation videos or warranty activation
• Instruction sleeves, thank-you cards, or holographic accents

The 3Ps Approach

Presentation

Showcase your lighting performance with packaging that reflects precision engineering and attention to detail.

Preservation

Our materials protect HID kits from moisture, dust, and static, maintaining quality through long-distance shipping and storage.

Protection

Each box is designed to absorb shock and prevent internal damage, ensuring fragile bulbs and components stay secure and functional.

Why Choose Custom Boxes Lab?

Over 5,000 businesses rely on us for packaging that powers products from warehouse to customer—safely and stylishly.

• Specialized in automotive and lighting packaging
• Low MOQs with competitive bulk pricing
• Free mockups and structural design support
• Fast shipping across the U.S.
• Friendly, professional customer service

Get a Quote Today

Deliver brightness in every box. Call 0000 or email us now to order custom auto HID boxes from Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.