5.5×8.5 Catalog

Designed for Convenience and Communication

The half-letter format offers a great balance of space and ease. It’s big enough for product descriptions and images, yet small enough to be mailed, handed out, or displayed easily.

Materials

We use high-quality paper and cover stocks for a polished look and feel:

• Gloss Text & Cover – Shiny finish for vibrant photos and color graphics
• Matte Paper – Non-reflective and smooth for readability and elegance
• Recycled Paper – Eco-conscious choice for sustainability
• Uncoated Stock – Great for writable space or minimal designs

Sizes

The 5.5×8.5 size is our focus here, but we provide related customization:

• Portrait or landscape orientation
• Standard binding edge or custom trim options
• Up to 64+ pages depending on content volume

Printing

Showcase your brand and content with sharp, full-color printing:

• Detailed product visuals, service lists, and pricing grids
• Company background, testimonials, and call-to-actions
• Consistent color calibration for brand accuracy

We use smudge-proof, high-resolution ink for professional-grade output.

Add-ons

Customize your catalog further with functional or aesthetic enhancements:

• Saddle stitching, perfect binding, or spiral coils
• Spot UV or soft-touch coating on covers
• Perforated response forms, tear-out coupons, or inserts
• Die-cut covers for unique shapes or windows

Types of 5.5×8.5 Catalogs

Perfect for businesses of all sizes and industries:

• Retail Product Catalogs
• Service or Salon Menus
• Event or Expo Handouts
• Travel and Hospitality Guides
• Nonprofit or Educational Publications

3Ps of Catalog Design Approach

• Presentation – Compact and clean, this size offers an elegant way to present information while staying brand-focused and portable.
• Preservation – We use paper and finishes that hold up to handling, flipping, and mailing — keeping your content intact and presentable.
• Protection – Protective coatings and sturdy binding ensure your catalogs resist wear, bending, or color fading over time.

Go Premium with Custom Catalog Features

Stand out with upgraded finishes and binding methods:

• Foil-stamped titles or logos
• Embossed branding for texture
• Laminated covers for extra durability

Why Choose Custom Boxes Lab?

We create 5.5×8.5 catalogs that blend form and function. Whether you need a few or a few thousand, we deliver quality, clarity, and consistency every time.

• Free layout support and design tools
• Flexible page counts and finishes
• No minimum order required
• Fast turnaround and shipping options
• Bulk pricing available
• Friendly, knowledgeable support team

Get a Quote Today

Need a sleek, compact catalog to showcase your brand? Call us at 0000 or email us now to design and print your 5.5×8.5 catalog with the quality your business deserves.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.