Side Gusset Pouch

Looking for a flexible yet spacious pouch that stands tall and holds more? Side gusset pouches are your go-to for packaging that balances capacity, durability, and shelf appeal. At Custom Boxes Lab, we manufacture custom side gusset pouches that not only maximise volume but also showcase your branding on every shelf. So buy side gusset pouches from Custom Boxes Lab. Because great packaging doesn’t just carry your product—it carries your reputation.

Availability: In Stock

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Expandable. Efficient. Eye-Catching.

Side gusset pouches feature gussets on each side that expand as the pouch fills, allowing more storage without bulking up the package. Ideal for coffee, protein powder, pet food, snacks, and more, these pouches offer great strength and visual real estate.

Materials

Our material selection guarantees product safety, long shelf life, and eco-conscious options.

PET/PE laminates – Durable and moisture-resistant for food or supplements
Foil-based films – Light and oxygen barriers for extended freshness
Kraft/paper laminates – Sustainable, rustic look with protective layers
Recyclable films – Eco-friendly solutions for conscious brands

Sizes

Every pouch is tailored to suit your product and industry requirements.

Compact sizes for snacks, spices, and samples
Medium sizes for coffee beans, rice, or cereals
Large formats for bulk pet food or garden supplies
Custom widths, gusset depths, and fill volumes available

Printing

Your branding shines on both side gussets and front/back panels.

CMYK and Pantone printing for vibrant visuals
Glossy, matte, or soft-touch lamination
Foil stamping, embossing, or spot UV for high-end appeal
Clear windows to show the product inside

Add-ons

Elevate function and user convenience with thoughtful features.

Resealable zippers or Velcro closures
Easy-tear notches and heat-sealed edges
Degassing valves for coffee freshness
Hang holes and custom tear shapes

The 3Ps Approach

Presentation

With bold print coverage on all four panels, side gusset pouches offer maximum branding space and visual shelf impact.

Preservation

High-barrier laminates protect against moisture, air, and UV rays—ensuring your product stays fresh and flavourful.

Protection

Reinforced seals and sturdy construction make these pouches ideal for heavier contents and rough transit, preventing damage and contamination.

Why Choose Custom Boxes Lab?

Over 5,000 businesses trust us for packaging that meets industry standards while enhancing brand identity.

FDA-compliant, food-grade materials
Low MOQs and bulk discounts
Free layout support and digital mockups
Fast turnarounds and US-wide delivery
Responsive customer service team

Get a Quote Today

Upgrade your packaging to a pouch that stores more and stands out. Call 0000 or email us now to begin creating custom side gusset pouches with Custom Boxes Lab.

Box dimensions correspond to the interior dimensions and are listed as: Length (L) x Width (W) x Depth (D)

‍Length (L) is measured left to right
Width (W) is measured front to back‍
Width (W) is measured front to back‍

How To Measure

Measure the Cufflinks:

Length: Measure the length of the cufflinks when placed side by side.
Width: Measure the width of the cufflinks at their widest point.
Height: If the cufflinks are in a case or holder, measure the height including any padding or packaging.

Add Extra Space:

Add about 1-2 inches to each dimension to ensure a comfortable fit and avoid crumpling.

Determine Box Dimensions:

Length: Should be the length of the cufflinks plus extra space.
Width: Should be the width of the cufflinks plus extra space.
Height: Should accommodate the height of the cufflinks plus any padding or extra space.

Example:

For cufflinks that measure 2 inches in length, 1 inch in width, and 0.5 inches in height when in their holder, the box dimensions might be approximately 3 inches in length, 2 inches in width, and 1.5 inches in height.

Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

Cardboard

Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

Kraft

Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

Rigid

Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

Corrugated

Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.

Testimonials

Thomas JT

United States

“I ordered Custom Perfume Boxes Wholesale for my brand from CBL. I love the way they communicate with me throughout the preparation process. They prepared these boxes for me using cardboard material with glossy effects with which they look pretty attractive. I got what I was looking for! I recommend CBL as the best packaging box manufacturer. ”

Will Rogers

United States

“I had a fantastic experience with Custom Boxes Lab while ordering custom chocolate boxes with intricate die-cut designs in sturdy cardboard. The team not only met but exceeded my expectations with their attention to detail and commitment to quality. I highly recommend Custom Boxes Lab for anyone looking to elevate their product presentation with innovative packaging solutions.”

Kevin Cordova

United States

“I reached out to Custom Boxes Lab with a specific request for bulk cosmetic boxes made from kraft material. From our initial chat to the final delivery, their team listened to my requirements and executed them flawlessly. I’m genuinely impressed by their dedication to precision and quality and making sure that each box was designed exactly as I asked for. Custom Boxes Lab went above and beyond my expectations. ”

Cynthia Minnie

United States

“I couldn’t be happier with the service and quality from Custom Boxes Lab. They were incredibly responsive to my needs and made sure that every detail of my custom packaging was perfect. I highly recommend Custom Boxes Lab for anyone looking for top-notch packaging solutions.”