Custom Die Cut Mylar Bags

Designed To Stand Out

We help you create bags that reflect your brand’s identity — with custom shapes, prints, and window styles to match your vision and market.

Material Options

Choose materials based on function and feel:

• Metallic Mylar – Strong barrier with a shiny finish
• Matte Mylar – Smooth, glare-free and elegant
• Clear front with foil back – Ideal for visibility and protection
• Eco-friendly films – Compostable or recyclable options

Sizes That Fit Your Product

We offer all sizes — from small single-serve pouches to larger retail-ready packs. Die cut shapes can be fully customized to suit your product and branding goals.

Vibrant, Long-Lasting Prints

Our print methods — including digital, CMYK, and rotogravure — produce vivid colors, sharp graphics, and photo-quality visuals that won’t fade or rub off.

Add-ons That Work

Boost function and style with:

• Zippers or resealable closures
• Tear notches for easy opening
• Hang holes for retail display
• Transparent windows in custom shapes
• Gloss or matte lamination

Bag Types Available

We provide die cut Mylar bags in styles like:

• Stand-up pouches
• Flat pouches
• Shaped window bags
• Ziplock bags with hang holes
• Resealable mini sample bags

The 3Ps We Focus On

Our packaging delivers where it matters:

• Presentation – Unique die cut styles that attract attention
• Preservation – Barrier protection against odor, air, and moisture
• Protection – Multi-layer films to withstand pressure and tearing

Finishing Options That Add Value

Customize the final look with premium finishes:

• Spot UV for glossy detail
• Soft-touch coating
• Foil stamping
• Holographic effects
• Embossing or debossing

Why Choose Us?

We bring your custom Mylar bag designs to life with precision, creativity, and dependable quality. From short runs to bulk orders, we support your packaging needs with:

• Free die-line setup and design help
• Flexible MOQs
• High-definition printing
• Eco-safe inks
• Fast lead times
• Durable, tested materials

Get A Quote

Let’s create a die-cut Mylar bag that fits your product perfectly.
To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.