Custom Sandwich Box

More Than Just a Box — It’s an On-the-Go Billboard

We design sandwich boxes that don’t just hold food — they hold your brand front and center.

Crafted for Convenience, Built to Perform

Our boxes are engineered for peak performance from prep line to delivery bag.

• Grease-resistant, moisture-proof SBS, kraft, or corrugated stock
• Secure tuck-top or lock-tab closures for safe transit
• Vented options to prevent sogginess for hot sandwiches
• Ideal for dine-in, takeout, delivery, retail shelves, or catering setups

Custom Printing That Makes Your Brand the Main Ingredient

From bold logos to playful messaging — your box will do the talking.

• Full-color CMYK or Pantone-matched printing
• Matte, gloss, or soft-touch finishes for a premium feel
• Inside printing available for surprise messages, reheating instructions, or QR codes
• Optional window cutouts for mouthwatering product visibility

Sized for Every Stack, Layer, and Filling

We customize dimensions to fit your sandwich — not the other way around.

• Small snack boxes for half-sandwich combos or kids’ meals
• Medium lunch-sized boxes for standard deli or grilled sandwiches
• Large boxes for footlongs, loaded subs, or sandwich-and-side kits
• Divider options for paired snacks, cookies, or condiments

Add-On Features That Keep Customers Coming Back

Turn your sandwich box into a branded experience that sticks.

• Die-cut windows in unique shapes — stars, circles, or your logo
• QR codes linking to menus, loyalty programs, or promotions
• Compostable liner options or food-safe laminate for eco-conscious setups
• Peel-and-seal stickers, wrap bands, or branded sleeves for added security

The 3Ps Approach

 Presentation

Make your sandwich unforgettable — even before the first bite. Your box becomes a share-worthy, Instagrammable brand moment.

 Preservation

We help keep hot sandwiches warm and cold sandwiches crisp with food-safe, breathable materials and thoughtful construction.

 Protection

Our custom-fit designs ensure no sliding, soggy corners, or crushed layers — just perfect sandwiches, every time.

Why 5,000+ Food Brands Trust Custom Boxes Lab

Because your packaging is a first impression, a branding tool, and a customer experience — all in one.

• Low MOQs for small shops, pop-ups, and product tests
• Free dieline setup and design support from real packaging pros
• Fast U.S. production and food-safe materials
• Recyclable, compostable, and eco-conscious options available
• Trusted by sandwich shops, cafés, food trucks, ghost kitchens, and catering services

Let’s Build a Sandwich Box That Sells Your Flavor Before the First Bite

Whether you need clamshells for grab-and-go or gable boxes for lunch kits, we’ll help you create custom sandwich boxes that look sharp, travel well, and support your brand. Call us at 0000 or email today to get started with Custom Boxes Lab.

Need Matching Packaging for Your Full Menu?

Need matching chip bags, drink sleeves, side containers, or branded napkin wraps? Let’s build your complete food packaging suite — and make your brand the full meal deal.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.