custom printed sandwich packaging

More Than a Wrapper—It’s a Branding Opportunity with Every Order

We turn ordinary packaging into a powerful brand touchpoint—built for delivery, dine-in, or display.

Built for Food Safety, Designed for Shelf Impact

Whether hot, cold, pressed, or toasted—your sandwiches stay fresh and protected.

• Grease-resistant and moisture-proof materials
• Kraft paper, wax paper, or laminated SBS board
• Options for paper wraps, paper sleeves, cardboard clamshells, or fold-top cartons
• Ideal for delis, bistros, meal prep kits, and retail sandwich displays

Full-Color Printing That Feeds Your Brand

Make your logo, flavor names, and message the first thing customers see.

• CMYK or Pantone printing for full-color brilliance
• Matte, gloss, or soft-touch finishes
• Add your logo, ingredients, social handles, slogans, or reheating instructions
• Print both inside and outside for next-level branding or QR-code interaction

Sized for Every Sandwich Style

We custom-fit packaging for everything from sliders to stacked hoagies.

• Small wraps for mini sandwiches or sliders
• Medium sandwich sleeves or half-wraps for café classics
• Full-size fold-top or clamshell boxes for subs, paninis, or deli-style meals
• Dividers or inserts for combo boxes (sandwich + chips + cookie)

Add-On Features That Drive Repeat Business

Because good packaging doesn’t just wrap food—it builds loyalty.

• Die-cut windows for product visibility
• QR codes linking to menus, loyalty programs, or allergen info
• Heat-sealed or tamper-evident options for delivery or shelf storage
• Seasonal or limited-edition print runs for promotions or launches

The 3Ps Approach

 Presentation

We help you turn every sandwich into a branded experience—from first glance to last bite.

 Preservation

Food-safe materials that lock in freshness and flavor—without sogginess or leaks.

 Protection

Our structures are made to stack, ship, and carry—without crushing or shifting your product.

Why 5,000+ Food Brands Trust Custom Boxes Lab

Because we understand food packaging is more than a container—it’s a silent salesperson.

• Low MOQs for launches, test kitchens, and boutique brands
• Free dieline setup + expert print file help
• Fast U.S. production & food-safe inks
• Compostable, recyclable, and eco-conscious materials available
• Trusted by food trucks, fast-casual chains, airport cafés, and artisan markets

Let’s Wrap It Right—Custom Sandwich Packaging with a Side of Brand Power

Whether you’re serving grilled, gourmet, or grab-and-go, we’ll help you design custom printed sandwich packaging that seals in flavor and boosts your brand. Call us at 0000 or email today to get started with Custom Boxes Lab.

Need the Full Fast-Casual Packaging Suite?

Also need matching drink carriers, side boxes, branded stickers, or napkin bands? We’ve got the full fast-casual packaging lineup ready to go—just say the word.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.