Personalized Medical Device Boxes

More Than a Box — It’s a Personalized Health Experience

We craft boxes that reflect your brand’s credibility and your customer’s individual needs.

Engineered for Healthcare Standards, Designed for Individual Use

Every box combines precision with personalization for safe, compliant delivery.

• Strong SBS, kraft, or medical-grade corrugated board
• Tamper-evident options and moisture-resistant coatings
• Custom cutouts or trays for device placement
• FDA-compliant inks and food-safe materials for at-home kits

Personalized Printing That Builds Trust

Because one-size-fits-all doesn’t work in healthcare.

• Individual names, patient IDs, or QR codes for device registration
• Add practice or clinic logos alongside yours for co-branded care
• Print instructions, dosage info, or appointment reminders inside the box
• Optional language localization or accessibility printing for broader reach

Sized for Precision, Packed for Clarity

We tailor every box to your product’s specs — and the end user’s comfort.

• Small boxes for digital devices, smart wearables, or injectables
• Medium kits for diagnostics, inhalers, or reusable tools
• Large formats for multi-device kits, surgical sets, or bundled supplies
• Add foam inserts, sterilized bag compartments, or custom dividers

Add-On Features That Make the Box Work Harder

Your device is smart — your packaging should be, too.

• Die-cut windows for device visibility or instructional overlays
• Serial number zones, batch/date code printing, or RFID integration
• QR codes linking to video instructions or digital health records
• Paperboard or compostable options for sustainability-focused health brands

The 3Ps Approach

 Presentation

We make your box feel like an extension of care — clearly branded, professionally printed, and designed with the end user in mind.

 Protection

Smart structures shield your product from vibration, moisture, and mishandling in transit, while optional tamper-proof seals support compliance.

 Personalization

We bring a thoughtful, human-centered approach to packaging — with customized fields, co-branding, and patient-first messaging.

Why 1,000+ Healthcare Brands and Providers Trust Custom Boxes Lab

Because we blend safety, compliance, and emotional intelligence into every package.

• Low MOQs — ideal for regional campaigns, pilot programs, or subscription services
• Free dieline setup + personalized print support
• Fast U.S. production & fulfillment-ready packaging
• Trusted by DTC health brands, hospitals, clinics, and wellness startups

Let’s Build Personalized Medical Device Boxes That Protect and Connect

From one-on-one diagnostic kits to personalized equipment shipments, we help you create personalized medical device boxes that reflect your precision — and your care. Call us at 0000 or email today to get started with Custom Boxes Lab.

Need a Complete Medical Packaging System?

Also need matching instruction cards, branded sterile pouches, or labeled shipping cartons? Let’s create your complete medical packaging system — one that’s ready to ship, comply, and connect.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.