Custom Printed Lunch Packaging

More Than Just a Box — It’s Your Brand in Every Bite

We help you deliver food safely, professionally, and consistently — box after box, meal after meal.

Engineered for Bulk, Built for Freshness

Our lunch packaging is designed for speed, safety, and satisfaction.

• Food-grade SBS, kraft, or corrugated board options
• Moisture-resistant coatings and leak-proof construction available
• Ideal for cold or hot lunches, meal preps, kids’ meals, or sandwich kits
• Stackable, secure builds that save space in transport and storage

Custom Printing That’s Clean, Consistent, and High-Volume Ready

Your logo, colors, and message — printed sharp and strong, every time.

• CMYK or Pantone-matched logo printing on all sides
• Matte, gloss, or soft-touch finishes for standout shelf appeal
• Print menus, meal options, calorie counts, or QR codes right on the box
• Inside/outside print available for branded unboxing experiences

Sized for Meals, Snacks, and All-Day Programs

We size your bulk lunch packaging to match your service model.

• Small boxes for individual sandwiches, wraps, or snacks
• Medium gable or clamshell-style boxes for combo meals
• Large catering trays, family packs, or multi-meal lunch kits
• Optional dividers or inserts for utensils, desserts, condiments, or beverages

Add-On Features That Help You Scale Smoothly

Because bulk orders should still feel thoughtful and professional.

• Easy-fold, quick-lock assembly for kitchen staff efficiency
• Custom labels or stickers for meal identification or allergen info
• Vented options to keep hot food crisp
• Eco-conscious stock options — compostable, recyclable, or FSC®-certified

The 3Ps Approach

 Presentation

Even in bulk, your packaging looks clean, branded, and made with care — perfect for schools, offices, or high-volume delivery.

 Protection

We build our boxes to travel far, hold steady, and keep contents fresh from kitchen to consumer.

 Production

Bulk-ready structures, flat shipping, and fast turnaround — everything you need to keep things moving.

Why High-Volume Kitchens, Meal Brands, and Institutions Trust Custom Boxes Lab

• Competitive pricing and scalable bulk discounts
• Low minimums to test — high volume when you’re ready to grow
• Free dieline setup + full-color print included
• Fast U.S. production with logistics-friendly packaging formats
• Trusted by school lunch programs, wellness brands, airlines, and catering teams

Let’s Box Your Bulk Lunches with Precision and Flavor

From high-volume meal prep to branded lunch campaigns, we’ll help you create custom printed lunch packaging in bulk that delivers on quality, speed, and brand impact. Call us at 0000 or email today to get started with Custom Boxes Lab.

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Also need matching shipping cartons, printed labels, or compostable utensils? Let’s build your complete bulk lunch packaging system — designed for speed, branded to impress.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.