Custom Printed Lunch Packaging Boxes

More Than Just a Box — It’s Your Brand in Every Bite

We help you deliver food safely, professionally, and consistently — box after box, meal after meal.

Engineered for Bulk, Built for Freshness

Our lunch packaging is designed for speed, safety, and satisfaction.

• Food-grade SBS, kraft, or corrugated board options
• Moisture-resistant coatings and leak-proof construction available
• Ideal for cold or hot lunches, meal preps, kids’ meals, or sandwich kits
• Stackable, secure builds that save space in transport and storage

Custom Printing That’s Clean, Consistent, and High-Volume Ready

Your logo, colors, and message — printed sharp and strong, every time.

• CMYK or Pantone-matched logo printing on all sides
• Matte, gloss, or soft-touch finishes for standout shelf appeal
• Print menus, meal options, calorie counts, or QR codes right on the box
• Inside/outside print available for branded unboxing experiences

Sized for Meals, Snacks, and All-Day Programs

We size your bulk lunch packaging to match your service model.

• Small boxes for individual sandwiches, wraps, or snacks
• Medium gable or clamshell-style boxes for combo meals
• Large catering trays, family packs, or multi-meal lunch kits
• Optional dividers or inserts for utensils, desserts, condiments, or beverages

Add-On Features That Help You Scale Smoothly

Because bulk orders should still feel thoughtful and professional.

• Easy-fold, quick-lock assembly for kitchen staff efficiency
• Custom labels or stickers for meal identification or allergen info
• Vented options to keep hot food crisp
• Eco-conscious stock options — compostable, recyclable, or FSC®-certified

The 3Ps Approach

 Presentation

Even in bulk, your packaging looks clean, branded, and made with care — perfect for schools, offices, or high-volume delivery.

 Protection

We build our boxes to travel far, hold steady, and keep contents fresh from kitchen to consumer.

 Production

Bulk-ready structures, flat shipping, and fast turnaround — everything you need to keep things moving.

Why High-Volume Kitchens, Meal Brands, and Institutions Trust Custom Boxes Lab

• Competitive pricing and scalable bulk discounts
• Low minimums to test — high volume when you’re ready to grow
• Free dieline setup + full-color print included
• Fast U.S. production with logistics-friendly packaging formats
• Trusted by school lunch programs, wellness brands, airlines, and catering teams

Let’s Box Your Bulk Lunches with Precision and Flavor

From high-volume meal prep to branded lunch campaigns, we’ll help you create custom printed lunch packaging in bulk that delivers on quality, speed, and brand impact. To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

—

Also need matching shipping cartons, printed labels, or compostable utensils? Let’s build your complete bulk lunch packaging system — designed for speed, branded to impress.

Box Style	Custom Printed Lunch Packaging Boxes
Dimension (L + W + H)	All Custom Sizes & Shapes
Quantities	Low Minimum Order Required
Stock	10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing	No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing	Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options	Die Cutting, Gluing, Scoring, Perforation
Additional Options	Eco-Friendly, Recycled Boxes, Biodegradable
Proof	Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround	4 - 6 Business Days, RUSH
Shipping	FREE

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.