Cardboard Suitcase Boxes

Packaging That’s Made to Move

Perfect for corporate gifting, PR mailers, retail kits, and event swag, our suitcase boxes combine easy transport with attention-grabbing presentation.

Durable Materials That Carry the Weight

We use premium cardboard engineered to balance structural strength with lightweight convenience.

• Corrugated cardboard (E-flute or B-flute) – Ideal for heavier or multi-item contents
• Coated white board or kraft – Printable, durable, and eco-friendly
• Optional matte, gloss, or soft-touch lamination – Adds texture and protects during transit
• Recyclable and sustainable materials available

Structures That Are as Smart as They Look

We build each suitcase box to be easy to carry, strong enough to hold its contents, and striking to unbox.

• Carry-handle suitcase boxes – Built-in die-cut or ribbon handles
• Tuck-top or magnetic flap closures – Secure and user-friendly
• Two-piece or clamshell styles – For premium reveal and ease of access
• Foam or cardboard inserts – To organize multiple products or fragile items

Print That Elevates Your Message

Cardboard is a blank canvas—we help you turn it into a branded suitcase your customers will remember.

• CMYK and Pantone color printing
• Foil stamping, spot UV, or embossing for logos or highlights
• Full interior and exterior print options for immersive storytelling
• Dedicated space for QR codes, instructions, or thank-you notes

Smart Features That Work for You

Every box is built with function and customer experience in mind.

• Flat-packed for efficient shipping and storage
• Fast-folding assembly for high-volume packing
• Reinforced handles and edges for strength in transit
• QR codes for digital guides, unboxing videos, or product registration

The 3Ps of Cardboard Suitcase Packaging

Presentation

Eye-catching structure and bold design turn your packaging into a portable brand statement.

Preservation

Durable, coated board protects contents from bumps, moisture, and wear.

Protection

Structured interiors and secure closures keep everything safe, sorted, and display-ready.

Why 5000+ Brands Trust Us

From boutique gift boxes to large-scale brand activations, we’re trusted by businesses that want their packaging to carry more than just product.

• No minimums – Ideal for samples, gifting, or seasonal launches
• Free structural design consultation
• Fast U.S.-based manufacturing and delivery
• Sustainable and recyclable stock options
• Decades of experience in custom event, retail, and promotional packaging

Get a Free Quote Today

Turn your packaging into a traveling brand experience with cardboard suitcase boxes from Custom Boxes Lab. Call 0000 or email us now to start your custom project.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.