Cookie mailing box

Why Choose Our Cookie Mailing Boxes?

• ✔ Perfect for shipping cookies, brownies, macarons, and small baked goods
• ✔ Designed to keep contents fresh, secure, and intact
• ✔ Fully customizable with logos, messaging, and brand colors
• ✔ Ideal for eCommerce bakeries, gift boxes, or dessert subscriptions
• ✔ Food-safe, recyclable, and eco-conscious

Because your cookies deserve to arrive as perfect as they left the oven.

📦 Strong, Safe, and Shipping-Ready

We build our mailer boxes using premium corrugated cardboard engineered for protection and presentation:

• Sturdy walls to prevent crushing and shifting in transit
• Moisture- and grease-resistant interiors
• Optional inserts or dividers to separate and cushion cookies
• Tamper-evident closure options for added security
• Available in kraft, white, or fully printed board

Cookies stay safe. Your brand stays intact.

🎨 Custom Printing That Makes an Impression

Your cookie box isn’t just packaging—it’s a branded experience:

• Full-color printing (inside and out)
• Add your logo, social handles, thank-you note, or QR code
• Gloss, matte, or soft-touch finishes
• Foil stamping or embossing for a luxury feel
• Perfect for holiday designs, limited editions, or special promotions

They’ll remember your packaging long after the cookies are gone.

📏 Sizes and Styles to Fit Every Batch

From single-cookie mailers to bulk gift boxes, we custom-size to match your product:

• Slim mailers for 1–3 cookies or wrapped treats
• Medium boxes for half-dozen and dozen packs
• Large gift boxes for assortments, samplers, or branded bundles
• Optional custom inserts or partitions
• Flat-pack or pre-glued options available

No matter your portion size, we’ll box it beautifully.

♻️ Eco-Friendly Packaging Options

Show your customers you care—about your product and the planet:

• Recyclable, biodegradable, and FSC-certified boards
• Soy-based inks and water-based adhesives
• Minimal-waste production processes
• Available in kraft or uncoated natural finishes

Sustainable packaging that delivers sweetness and responsibility.

🏆 Why Bakeries Choose Custom Boxes Lab

We support bakers, confectioners, and creators across the U.S. with cookie mailing boxes that protect, promote, and delight:

• No minimum order quantity
• Free design support and dieline setup
• Quick production and nationwide shipping
• Volume pricing for seasonal or subscription orders
• Friendly, responsive U.S.-based support

From oven to unboxing—we’ve got you covered.

📩 Get a Free Quote on Cookie Mailing Boxes

🍪 Ship sweet. Stay fresh. Show your brand.
Order your cookie mailing boxes today from Custom Boxes Lab and turn every delivery into a delightful unboxing moment.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.