Double Wall Tuck Top

Designed for Durability and Display

This box style features two side panels that double the wall strength. The top flap tucks securely into the front, creating a clean and protective enclosure ideal for heavier or fragile items.

Materials

We use premium board options for reliable structure and finish:

• Corrugated Board – Ideal for strength, stacking, and shipping safety
• White SBS Paperboard – Smooth, coated surface for vivid printing
• Kraft Paperboard – Eco-friendly and rugged for natural branding
• Recycled Board – Sustainable and cost-effective with solid performance

Sizes

Custom-built to your product’s shape and size:

• Small boxes for tools, hardware, or gadgets
• Medium sizes for electronics or food kits
• Larger boxes for fragile items, apparel sets, or collectibles

Printing

Bring your branding to life on a sturdy, print-ready surface:

• Full-color CMYK or Pantone printing options
• Exterior and interior print availability
• Smudge-free, vibrant ink for logos, product info, and graphics

Add-ons

Customize your double wall tuck top box for extra functionality or style:

• Die-cut windows or inserts
• Foil stamping and spot UV for premium accents
• Tear strips or locking tabs
• Gloss or matte lamination for finish and durability

Types of Double Wall Tuck Top Boxes

Perfect for retail, e-commerce, and subscription packaging:

• Electronics and Accessories Packaging
• Apparel and Footwear Boxes
• Retail Display Kits
• Luxury Goods and Promotional Boxes
• Bakery or Food Delivery Boxes

3Ps of Tuck Top Packaging Approach

• Presentation
  With clean lines, crisp folds, and bold print options, your box becomes an extension of your brand—ready for retail or unboxing.
• Preservation
  The double wall construction keeps products aligned and protected during shipping, storage, or handling.
• Protection
  Extra-thick side panels and a secure closure guard against impact, crushing, or accidental opening in transit.

Go Premium with Packaging

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.