Custom Medical Device Box

Designed for Safety and Compliance

Our medical device boxes are built to support sterile barriers, precise labeling, and secure delivery—whether for hospitals, clinics, or retail.

Materials

Choose from healthcare-grade materials for peace of mind:

• Medical-grade corrugated board – For sterile, strong packaging
• Plastic-coated cardstock – Moisture- and tamper-resistant
• Rigid box board – Premium protection and structure
• Recyclable kraft – For eco-conscious healthcare brands

Sizes & Inserts

Tailored dimensions and support systems for all device types:

• Compact boxes for handheld equipment
• Foam inserts for delicate tools
• Compartments for user manuals and cables
• Custom trays for multi-part kits

Printing Options

Ensure clear, compliant communication on every package:

• Lot numbers and expiration dates
• Product images or usage diagrams
• Brand logos and UDI barcodes
• FDA-compliant medical labeling

Add-ons & Features

Add practical and protective details to your box:

• Tamper-evident seals
• UV sterilized interior finishes
• Instruction compartments
• Protective foam or thermoformed trays

Types of Medical Device Boxes

Packaging solutions for different device categories:

• Two-piece rigid setup boxes
• Tuck-flap shipping cartons
• Flat mailers for lightweight kits
• Slide-out drawer boxes for premium items

3Ps of Medical Device Packaging

Presentation

Professional design and labeling support regulatory compliance and reinforce trust with healthcare providers.

Preservation

Moisture- and contamination-resistant materials help maintain device integrity and sterility.

Protection

Durable construction, inner cushioning, and secure closures shield your devices during storage and shipping.

Upgrade to Premium Medical Packaging

Choose high-performance features for added value:

• Sterile-safe lamination
• Embossed branding and instructional print
• Shock-absorbing inserts
• Multi-device packaging with partition systems

Why Choose Custom Boxes Lab?

We understand the stakes of medical packaging and deliver reliable, regulation-ready solutions.

• HIPAA- and FDA-compliant options
• Custom engineered for your devices
• Bulk pricing with no minimums
• Responsive design and delivery team

Get a Quote Today

Protect your devices with packaging you can trust. Call us at 0000 or email us to start building your custom medical device boxes with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.