Custom Headphone Box

Built for Tech with Precision

From compact earbuds to full-size over-ear headphones, we design packaging solutions that match your tech’s exact dimensions. These boxes not only safeguard your device but also elevate your brand appeal with clean design and bold visuals.

Materials

We offer high-quality materials to match your branding and headphone type:

• Rigid board for luxury headphone lines
• Corrugated board for retail or shipping durability
• Kraft paperboard for eco-friendly tech brands
• Foam or EVA inserts for added shock absorption

Sizes

Tailored dimensions ensure secure placement and a perfect unboxing fit:

• Small square boxes for in-ear headphones
• Medium rectangular boxes for foldable styles
• Larger rigid boxes for over-ear or gaming headsets
• Fully customized to your product specifications

Prints

Make your brand stand out with sharp and vibrant printing options:

• CMYK, digital, or offset printing for detailed visuals
• Pantone color matching for brand accuracy
• Matte or gloss lamination for surface finish
• Product illustrations, QR codes, and usage instructions

Add-ons

Enhance both the functionality and appeal of your packaging:

• Molded foam or cardboard inserts
• Magnetic flap or drawer-style closures
• Die-cut windows for product previews
• Folded info sheets or cable compartments

Types of Boxes

Our headphone boxes come in various formats to suit product style and retail needs:

• Magnetic rigid boxes for high-end lines
• Two-piece boxes with custom inserts
• Folding cartons for compact packaging
• Slide boxes with internal compartments

3Ps Approach

We follow the Presentation, Preservation, and Protection model to ensure your headphones stay secure and look great from shelf to unboxing.

Presentation

Branded with sharp, modern visuals and finishes, our boxes make a strong visual impact and leave lasting impressions.

Preservation

We design boxes with moisture-resistant coatings and cushioned interiors to prevent cable bends, earpad wear, and exposure damage.

Protection

Durable walls and custom-fitted interiors ensure that even delicate headphones arrive safe—resistant to pressure, scratches, and transit impacts.

Upgrade to Premium Packaging

Refine your packaging further with high-end finishing techniques:

• Soft-touch coating for a modern matte feel
• Spot UV to highlight product images or logo
• Foiling in gold, silver, or metallic tones
• Embossed elements for depth and brand recall

Why Choose Us?

Our headphone packaging solutions combine function, style, and quality to boost brand image and consumer trust. We offer:

• Free design and layout services
• Chemical-free and long-lasting print quality
• Fast turnarounds for launch cycles
• Competitive pricing on all orders
• Custom MOQ to suit your project scale

Get a Quote

Ready to elevate your headphone packaging? Contact us at 0000 or drop us an email to receive a quote and free consultation.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.