Custom Charger Box

Designed for Compact Electronics

Chargers may be small, but their packaging plays a big role in customer experience. We create boxes that secure your device, minimize movement, and reflect a premium unboxing experience—all while promoting your brand’s identity clearly and effectively.

Materials

We offer top-quality materials suited for compact electronics:

• Corrugated board for strength and durability during shipping
• Rigid board for premium presentation of wireless chargers
• Eco-friendly kraft for sustainable branding
• Cardstock for lightweight retail options

Sizes

Our charger boxes are tailored to your device specifications:

• Slim foldable boxes for USB or Type-C chargers
• Medium boxes with compartments for cords or manuals
• Oversized rigid boxes for multi-port or wireless pad chargers
• Completely custom dimensions to fit your needs

Prints

We use professional-grade printing to deliver visual impact:

• CMYK and PMS printing for accurate brand colors
• Offset and digital print for small or bulk runs
• Add QR codes or product illustrations
• Surface options include gloss, matte, or textured finishes

Add-ons

Make your packaging smarter and more functional:

• Die-cut inserts to hold chargers in place
• Compartments for cables and adapters
• Transparent windows for retail display
• Magnetic or tab closures for added style

Types of Boxes

We offer a variety of packaging formats based on charger type and branding goals:

• Flip-top magnetic rigid boxes
• Drawer-style rigid boxes
• Folding cartons for retail packaging
• Insert-based boxes for accessory kits

3Ps Approach

We follow the core principles of packaging—Presentation, Preservation, and Protection—to meet functional and branding requirements.

Presentation

We keep charger packaging sleek, modern, and professional to boost shelf presence and enhance customer trust at first glance.

Preservation

Our boxes shield chargers from exposure to dust, heat, and moisture. Custom inserts keep wires untangled and accessories secure.

Protection

All boxes are made from materials that withstand external pressure during transit. Foam padding or EVA inserts add shock resistance and avoid movement.

Upgrade to Premium Packaging

Make your charger box a high-end packaging solution with our range of finishing upgrades:

• Foiling for text or logo
• Embossing or debossing for texture
• Spot UV for extra shine
• Soft-touch coating for a smooth, modern finish

Why Choose Us?

We specialize in charger packaging that’s engineered for compact protection and brand recognition. What we offer:

• Free diagrams and design mockups
• Rapid production and low MOQs
• Sustainable and recyclable materials
• Chemical-free, fade-resistant printing
• Affordable pricing and bulk order support

Get a Quote

Get your custom charger box project started today. Contact us at 0000 or email us for a free consultation and quote.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.