Custom Hair Spray Box

Made to Match Your Brand & Bottle Design

Our custom hair spray boxes are ideal for beauty brands, salon supply lines, eCommerce kits, and cosmetic retailers.

Materials That Combine Style, Strength & Print Quality

We use high-performance materials that protect pressurized cans while elevating your brand’s image.

• SBS (Solid Bleached Sulfate): Smooth and strong, perfect for high-resolution printing
• Corrugated cardboard: Lightweight and durable, ideal for shipping
• Kraft board: Eco-friendly and raw-textured for clean, organic branding
• Finishes: Gloss, matte, UV spot coating, or soft-touch lamination for standout visuals

Custom Sizes & Structures for Every Spray Type

Whether it’s a travel-size mist or full-size styling spray, we shape the box around your product.

• Standard 120ml to 400ml bottle packaging
• Slim-fit boxes for individual cans
• Multi-spray sets or twin-pack boxes
• Tuck-top, auto-lock bottom, or crash-lock bottom styles

Print & Embellishments That Strengthen Brand Presence

Your hair spray box should tell a visual story of performance, style, and trust.

• Full-color CMYK or Pantone printing
• Hot foil stamping (silver, rose gold, holographic, etc.)
• Embossed/debossed brand logos
• Printed instructions, ingredients, or tagline panels inside the box

Add-Ons That Make a Lasting Impression

Turn your box into an extension of your product’s professional-grade promise.

• Custom die-cut windows to show the product inside
• QR codes for tutorials, reviews, or product registration
• Inserts to hold bottle snugly during transit
• UV varnish or metallic accents for luxury effect

The 3Ps Approach

• Presentation: Our custom hair spray boxes are designed to dominate the shelf and mirror salon-level performance.
• Preservation: Packaging that resists dents, dust, and humidity—ideal for storage, shipping, and retail display.
• Protection: Reinforced structures and secure locking flaps protect your bottles from pressure damage and leaks.

Why 5000+ Beauty Brands Trust Us

We partner with emerging and global beauty brands to deliver packaging that’s as bold as the formulas inside.

• No minimum order quantity
• Free dieline and design consultation
• Fast U.S. production with on-time delivery
• Sustainable material options
• Expert support for beauty and personal care packaging

Get a Free Quote Today

Your hair spray deserves packaging that looks as flawless as your finish. Call 0000 or email us to begin your custom hair spray box project with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.