Custom Hair Box

Made to Match Your Hair Brand & Product Line

Our custom hair boxes are ideal for luxury extensions, wig packaging, bundle deals, retail kits, and influencer PR drops.

Materials That Blend Durability & Visual Appeal

We use strong, print-ready materials that combine structure, style, and unboxing elegance.

• Rigid chipboard: Premium, luxurious, and durable for long-term use
• Kraft board: Natural and recyclable for eco-conscious brands
• SBS paperboard: Smooth and clean for vibrant print finishes
• Laminations: Matte, gloss, soft-touch, or velvet coatings for a high-end finish

Custom Sizes & Layouts for Every Hair Product

From single bundles to full glam kits, we tailor your box size and shape to fit your products perfectly.

• Boxes for individual bundles or wigs
• Multi-product kits (3-5 bundles with accessories)
• Drawer-style, magnetic-closure, or flip-top box structures
• Satin or velvet inserts, hair wraps, and inner compartments

Branding That Speaks Confidence & Glamour

Hair is personal—your box should tell your brand story with confidence and class.

• Full-color printing with HD graphics
• Metallic foil stamping (gold, rose gold, silver, etc.)
• Embossed/debossed logos for tactile branding
• Interior lid printing for care tips or luxury brand messages

Add-Ons That Maximize Unboxing Appeal

Transform your packaging into a full sensory experience with luxury-focused features.

• Silk or velvet hair wraps with your brand name
• Magnetic closures or ribbon pulls
• QR codes to video tutorials, customer reviews, or how-to guides
• Thank-you cards, care instructions, or custom tissue paper

The 3Ps Approach

• Presentation: Luxury hair deserves luxury packaging—our custom boxes make every purchase feel premium.
• Preservation: Protects from tangling, shedding, moisture, and environmental exposure during shipping and storage.
• Protection: Engineered to hold hair in place securely, reducing frizz, breakage, and handling damage.

Why 5000+ Hair Brands Trust Us

From salon-grade suppliers to celebrity hairlines, brands choose us for beauty packaging that turns heads.

• No minimum order quantity
• Free dieline creation and design support
• Fast U.S. production and delivery
• Sustainable and high-end material options
• Dedicated beauty packaging experts ready to help

Get a Free Quote Today

Let your hair packaging match the quality of your bundles—flawless, protective, and brand-worthy. Call 0000 or email us now to start your custom hair box project with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.