Custom Tuck Top Boxes

Designed to Secure and Showcase

Our tuck top boxes are designed with practicality and presentation in mind. The front-tuck flap provides quick access while maintaining a smooth, professional exterior—perfect for shelf display, eCommerce packaging, or point-of-sale presentation.

Materials

We offer a variety of materials to suit your durability, branding, and sustainability needs:

• SBS paperboard – ideal for crisp prints and retail display
• Kraft board – natural look with eco-friendly appeal
• Corrugated cardboard – added strength for shipping purposes
• Coated stock – enhances visual finish with gloss or matte options

Sizes

Customize your box dimensions to perfectly suit your product’s shape and volume:

• Small tuck boxes for lipsticks, vials, or mints
• Medium sizes for skincare tubes, apparel, or candles
• Full custom sizing available to ensure a snug fit

Prints

Turn your packaging into a branding asset with eye-catching prints:

• Full-color offset or digital printing
• Spot UV or foil stamping for logos and highlights
• Inside-outside printing for added brand exposure
• Clear, readable design for product and usage information

Add-ons

Enhance usability and shelf appeal with premium packaging extras:

• Die-cut windows to display the product inside
• Locking tabs or friction fit for added security
• Hang tabs for peg display
• Gloss, matte, or soft-touch lamination options

Types of Boxes

Choose the structural style that best fits your packaging requirements:

• Standard straight tuck top boxes
• Reverse tuck top for easier stacking
• Locking tuck top for tamper-resistant packaging
• Auto-bottom tuck top for quick assembly

3Ps Approach

Every tuck top box is crafted using our core model of Presentation, Preservation, and Protection for all-around packaging performance.

Presentation

With clean flaps and smooth panels, the box offers a neat, branded appearance that reflects product quality and professionalism.

Preservation

Proper folds and optional inserts help hold your product in place, preventing scuffs, leaks, or unnecessary movement.

Protection

Built from high-quality board, our tuck top boxes protect products from handling damage, transit stress, and shelf wear.

Upgrade to Premium Packaging

Make your tuck top boxes stand out with elevated design and finish options:

• Foil-stamped brand logos or borders
• Embossed or debossed elements
• Custom-shaped windows or flaps
• Textured coatings or specialty laminations

Why Choose Us?

We specialize in producing tuck top boxes that blend convenience with polished presentation. Whether for retail shelves or mailer-ready designs, we offer:

• Free dielines and design guidance
• Low minimums and scalable production
• Eco-friendly material choices
• Fast turnaround and delivery
• Full customer support and quality assurance

Get A Quote

Looking for tuck top boxes that combine function and brand value?To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.