Custom Shirt Boxes

Crafted to maintain the shirt’s fold and form, these boxes feature clean finishes and customizable surfaces. Whether minimal or premium in look, each box helps your product make a strong first impression.

Materials

We use durable and print-friendly materials suited to various shirt types:

• Rigid board for high-end shirt presentation
• Corrugated cardboard for e-commerce and shipping
• Kraft paper for natural, eco-friendly aesthetics
• Coated paperboard for affordable retail packaging

Sizes

Choose the right dimensions based on the shirt size and packaging style:

• Slim boxes for single folded shirts
• Deep boxes for bundled apparel or shirt-and-tie sets
• Custom-fit dimensions for wrinkle-free storage
• Compact sizes for kids’ or women’s shirts

Prints

Elevate brand perception with customized print options and textures:

• Full-color exterior and interior printing
• Embossed logos and foil accents
• UV spot gloss on brand elements
• Monochrome or luxury pattern detailing

Add-ons

Boost unboxing experience and product safety with optional features:

• Tissue paper or fabric wraps
• Die-cut windows for product preview
• Magnetic or ribbon closures
• Hang tags, inserts, and care cards

Types of Boxes

Select the best structure for your shirt’s delivery or retail display:

• Two-piece rigid shirt boxes
• Magnetic lid flip boxes
• Drawer-style pull-out boxes
• Foldable cartons for efficient shipping

3Ps Approach

Our Presentation, Preservation, and Protection strategy ensures every custom shirt box meets both visual and practical standards.

Presentation

Deliver shirts in packaging that matches their quality, from minimal designs to fully branded, elegant finishes.

Preservation

Our boxes keep the shirt perfectly folded and free of dust, wrinkles, or handling wear before use.

Protection

Built with durable materials and snug interiors, the box guards against crushing, moisture, and surface damage.

Upgrade to Premium Packaging

For luxury apparel brands, explore premium add-ons and finishes:

• Textured laminates and soft-touch coatings
• Embossed logos with metallic foil accents
• Die-cut slots for collar stays or accessories
• Inside printing with brand story or care tips

Why Choose Us?

We craft shirt boxes that reflect your brand’s identity while protecting your product. Work with us for:

• Free design consultation and layout guidance
• Fast turnaround times and consistent quality
• Eco-conscious options and premium materials
• Scalable production for all order sizes

Get A Quote

Want packaging that reflects the quality of your apparel? Call us at 0000 or email to get a quote for custom shirt boxes that combine structure, style, and brand impact.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.