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Showcase Your Brand with Style

Whether you’re presenting product lines or delivering promotional kits, our personalized catalog boxes make an unforgettable first impression.

• Corporate sales kits and presentations
• New product launches and press kits
• Real estate, automotive, and luxury brand catalogs
• Subscription boxes and influencer mailers
• Onboarding documents and welcome packages

Built for Presentation and Protection

Each catalog box is crafted for visual appeal and strong performance—protecting your contents while elevating your image.

• Sturdy rigid board or premium corrugated materials
• Magnetic closures, ribbon ties, or tab locks available
• Foam or cardboard inserts for holding brochures, USBs, or samples
• Matte, gloss, or soft-touch laminates for a polished finish
• Custom die-cuts for unique shapes or content organization

Tailored to Fit Your Content

We size and structure your boxes to match the weight, volume, and shape of your materials perfectly.

• Flat lay boxes for single catalogs or brochures
• Multi-level trays for separating literature and samples
• Accordion-style inserts for layered storytelling
• Portfolio folders with elastic straps or magnetic closures
• Die-cut holders for pens, USB drives, or product vials

Custom Printing for Maximum Brand Impact

Your catalog box should reflect your brand’s professionalism and creativity. We offer premium printing and finishing that demand attention.

• Full-color digital or offset printing
• Pantone matching for brand color consistency
• Foil stamping in gold, silver, copper, and more
• Embossing, debossing, and spot UV details
• Interior printing for messaging, call-to-actions, or product info

Eco-Friendly, Business-Friendly Options

We offer sustainable materials without sacrificing the luxury feel or durability of your catalog packaging.

• FSC®-certified paperboard and recycled materials
• Plastic-free lamination and compostable coatings
• Water-based inks and soy-based adhesives
• Reusable designs that double as storage boxes

Why Choose Custom Boxes Lab?

Thousands of brands trust us to create memorable packaging experiences that wow from the first touch.

• No order minimums
• Free dieline and design support
• Quick turnaround times and U.S.-based production
• Packaging consultants with real industry insight
• Reliable quality and unmatched customization

Request a Quote or Sample

Give your catalogs the presentation they deserve with our custom printed catalog boxes. Contact us today to request a free quote or a physical sample. Call 0000 or email us now to start your project.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.