Custom Two-Piece Foundation Box

Ideal for Luxury Foundations, Gift Sets & Retail Displays

Our two-piece foundation boxes are perfect for liquid, cream, powder, or stick foundations—ideal for retail shelves, online boutiques, and gift packaging.

Materials That Blend Strength and Sophistication

We use high-quality materials that protect your foundation while highlighting your brand’s elegance.

• Rigid chipboard – Durable, sturdy, and premium-feeling
• SBS paperboard – Smooth surfaces for high-definition printing
• Eco-friendly kraft options for sustainable brands
• Optional soft-touch, matte, or gloss lamination finishes

Custom Sizes and Structures for Every Foundation Style

From compact sticks to full-sized bottles, we tailor each box to fit your product perfectly.

• Separate lid and base for easy access and a luxe feel
• Available in various depths and widths to fit any foundation container
• Foam or velvet inserts for secure positioning and added luxury
• Magnetic closures or ribbon pulls for premium unboxing

Printing and Finishing That Elevate Your Brand

Make your packaging as captivating as your foundation formula.

• Full-color CMYK and Pantone printing with precise brand matching
• Foil stamping, embossing, or debossing for tactile elegance
• Matte, gloss, or soft-touch lamination for a refined finish
• Inside printing options for care instructions or brand stories

Finishing Touches That Enhance the Experience

Small details that leave a lasting impression on your customers.

• Custom inserts to protect and present your product
• QR codes linking to tutorials or brand websites
• Sleeves, belly bands, or stickers for added branding layers
• Eco-friendly inks and coatings aligned with your values

The 3Ps Approach

Presentation

Luxurious, sleek, and designed to wow—your two-piece foundation box reflects your brand’s premium quality.

Preservation

Rigid structure and inserts keep your product safe from damage and movement.

Protection

Sturdy materials guard delicate foundation bottles or compacts through shipping and handling.

Why Do 5000+ Beauty Brands Trust Custom Boxes Lab?

From indie creators to established labels, we deliver foundation packaging that’s both beautiful and functional.

• No minimum order quantity
• Free dieline and structural design support
• Fast U.S. production and shipping
• Sustainable and luxury material options
• Dedicated customer support for every project

Get a Free Quote Today

Elevate your foundation packaging with two-piece boxes that combine style, strength, and sophistication. Call 0000 or email us now to start your custom two-piece foundation box project with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.