Custom Chocolate Bar Box

Looking for packaging that’s as irresistible as your chocolate? Whether you’re an artisan chocolatier, confectionery brand, or gift supplier, a custom chocolate bar box adds the elegance, protection, and shelf appeal your product deserves. At Custom Boxes Lab, we craft chocolate bar boxes designed to highlight your brand’s flavor, quality, and attention to detail. So buy custom chocolate bar boxes from Custom Boxes Lab. Because every premium chocolate bar deserves packaging that melts hearts before the first bite.

Availability: In Stock

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    Ideal for Retail, Gift Packaging & Promotional Use

    Our chocolate bar boxes are perfect for store displays, holiday collections, subscription boxes, and event giveaways.

    Materials That Preserve Taste and Appearance

    We use food-safe materials that keep your chocolate fresh, protected, and beautifully presented.

    • SBS paperboard – Smooth, printable, and ideal for retail packaging
    • Kraft board – Sustainable and natural-looking for eco-conscious brands
    • Foil lining or inner wrappers – For freshness and extended shelf life
    • Optional moisture-resistant and grease-proof coatings

    Custom Sizes & Structures for Every Bar Style

    Whether you’re selling mini sampler bars or oversized gourmet creations, we tailor the box to your exact product dimensions.

    • Slim tuck-end boxes for individual bars
    • Multi-slot boxes for assorted bar sets
    • Tray and sleeve structures for added elegance
    • Window cutouts to showcase texture or toppings

    Printing and Finishing That Reflect Your Brand Flavor

    Your chocolate packaging should look as indulgent as it tastes.

    • Full-color exterior and interior printing
    • Foil stamping in gold, copper, or rose gold for a luxury feel
    • Embossed or debossed logos for tactile appeal
    • Matte, gloss, or soft-touch lamination for premium finish

    Add-Ons That Sweeten the Experience

    Details that make your chocolate bar unboxing feel like a treat.

    • Belly bands or branded sleeves
    • QR codes for brand stories or ingredient sourcing
    • Thank-you cards or tasting notes
    • Ribbon closures or pull tabs for gift-ready packaging

    The 3Ps Approach

    Presentation

    Visually stunning packaging that helps your chocolate stand out in stores and online.

    Preservation

    Food-grade materials and optional inner linings protect against heat, moisture, and handling.

    Protection

    Rigid or reinforced structures prevent bars from melting, breaking, or bending in transit.

    Why Do 5000+ Brands Trust Custom Boxes Lab?

    From boutique chocolatiers to national brands, we deliver packaging that delights customers and strengthens shelf presence.

    • No minimum order quantity
    • Free dieline creation and design assistance
    • Fast U.S. turnaround and shipping
    • Eco-friendly and luxury-grade materials
    • Dedicated support from custom packaging experts

    Get a Free Quote Today

    Wrap your chocolate in a box that’s as rich and thoughtful as what’s inside. Call 0000 or email us now to start your custom chocolate bar box project with Custom Boxes Lab.

    DimensionsAll Custom Boxes & Shapes, Paper Bags, Mylar Bags, Tube Packaging
    AvailabilityInStock
    PrintingNo Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors
    Paper Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E flute Corrugated, Bux Board, Cardstock, Mylar, Paper Bag Stock, Tube Paper, Bespoke Packaging Materials
    QuantitiesNo Minimum Order Required
    CoatingGloss, Matte, Spot UV, Holographic Foiling, Gold Foiling, Embossing, Silver Foiling, Debossing
    Default ProcessDie Cutting, Gluing, Scoring, Perforation
    OptionsCustom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet, Bespoke Die-Cuts
    ProofFlat View, 3D Mock-up, Physical Sampling (On request)
    Turn Around Time7-10 Business Days, Rush Available

    When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

    Inside Dimensions (Critical for Product Fit)

    • Length (L): The longest side of the box measured inside from one corner to the opposite corner.
    • Width (W): The shorter side of the box measured inside perpendicular to the length.
    • Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

    Outside Dimensions (Important for Shipping & Storage)

    • Measure the outer surfaces of the box including material thickness.
    • Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

    Material Thickness (Board Caliper)

    • The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
    • Impacts both the internal usable space and external dimensions.

    Flap Measurements

    • For boxes with flaps (e.g., mailer or shipping boxes), measure:
    • Inner flaps: Ensure they meet in the middle without overlapping too much.
    • Outer flaps: Allow proper sealing without gaps.

    Tolerances

    • Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
    • Ensure the product fits without being too tight or loose.

    Volume Capacity

    • Calculate internal cubic capacity (L × W × H).
    • Helps in determining how much space the product will occupy and shipping efficiency.

    Product Orientation

    • Decide how the product sits inside the box and measure accordingly.
    • Orientation affects whether length or width is the primary dimension.

    Die-Cut Openings or Windows

    • Measure exact placement, height, and width for any cutouts.
    • Ensure structural integrity when adding windows.

    Printing Bleed & Safe Zones

    • Include measurements for:
    • Bleed area: Extra space beyond the cut line for printing.
    • Safe zone: Inner area where critical text or logos should be placed.

    Closure Type & Locking Tabs

    • Measure slots, tabs, or locks for boxes with custom closures.
    • Precision is required to avoid misalignment during assembly.

    Packaging Style

    • Folds, creases, and scores must be measured for accurate dieline creation.
    • Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.

    Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

    Cardboard Box

    Cardboard

    Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

    Kraft Paper

    Kraft

    Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

    Rigid Paper

    Rigid

    Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

    Corrugated Box

    Corrugated

    Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.

    Testimonials

    Thomas JT

    United States

    “I ordered Custom Perfume Boxes Wholesale for my brand from CBL. I love the way they communicate with me throughout the preparation process. They prepared these boxes for me using cardboard material with glossy effects with which they look pretty attractive. I got what I was looking for! I recommend CBL as the best packaging box manufacturer. ”

    Will Rogers

    United States

    “I had a fantastic experience with Custom Boxes Lab while ordering custom chocolate boxes with intricate die-cut designs in sturdy cardboard. The team not only met but exceeded my expectations with their attention to detail and commitment to quality. I highly recommend Custom Boxes Lab for anyone looking to elevate their product presentation with innovative packaging solutions.”

    Kevin Cordova

    United States

    “I reached out to Custom Boxes Lab with a specific request for bulk cosmetic boxes made from kraft material. From our initial chat to the final delivery, their team listened to my requirements and executed them flawlessly. I’m genuinely impressed by their dedication to precision and quality and making sure that each box was designed exactly as I asked for. Custom Boxes Lab went above and beyond my expectations. ”

    Cynthia Minnie

    United States

    “I couldn’t be happier with the service and quality from Custom Boxes Lab. They were incredibly responsive to my needs and made sure that every detail of my custom packaging was perfect. I highly recommend Custom Boxes Lab for anyone looking for top-notch packaging solutions.”

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