Custom Printed Auto Light Packaging

Perfect For:

• Automotive lighting brands & aftermarket suppliers
• Car part eCommerce stores and Amazon sellers
• Performance and LED light manufacturers
• Auto shops, wholesalers, and distributors
• Subscription kits for custom lighting upgrades

Materials That Go the Distance

Auto lights can be fragile, heavy, or oddly shaped — we use rugged, tailored materials that ensure safe delivery, showroom appeal, and premium unboxing.

Box Construction Options:

• Corrugated cardboard (B-flute, E-flute, double wall) for shipping protection
• Rigid chipboard or SBS for retail packaging
• White or kraft board with protective coatings
• Anti-static and scratch-resistant inner liners
• Foam inserts or molded trays for stabilization

Custom Sizes and Smart Structures

No two auto lights are the same — that’s why we customize every box to fit your exact product shape, weight, and display goals.

Popular Box Styles:

• Die-cut mailer boxes with secure locking tabs
• Fold-and-tuck cartons with internal padding
• Two-piece rigid boxes for luxury packaging
• Display-ready trays with window cutouts
• Sleeve-and-tray combos with printed instructions

Printing That Drives Brand Recognition

Your packaging should reflect the performance and quality of your auto lights. We bring your vision to life with bold, high-precision printing.

Print Features:

• Full-color CMYK or Pantone printing
• Matte, gloss, or UV spot finishes
• Foil stamping for premium shine
• Embossed logos and technical detailing
• Barcode areas, QR codes, safety icons, and specs

Designed for Shipping & Retail Efficiency

From assembly to shelf display to doorstep delivery — we build packaging that makes the entire process easier and more impressive.

Packaging Features:

• Flat-packed for efficient storage
• Easy to assemble and seal
• Handles, tear strips, and inserts for customer ease
• Reinforced edges and glued seams
• Tamper-evident closures for extra security

The 3Ps of Auto Light Packaging

• Presentation: Your packaging doubles as a showroom — clean graphics, crisp colors, and technical detail that mirror the quality of your product.
• Preservation: Materials that resist shock, dust, and static — ideal for electronics and lighting elements.
• Protection: Custom-fit boxes and inner structures that guard against shifting, breakage, and scratches during shipping and handling.

Why 5000+ Automotive Brands Trust Us

• No order minimums — great for small runs or full product lines
• U.S.-based production for faster turnaround
• Eco-friendly board and recyclable options
• In-house structural engineers for custom fits
• Free design assistance with logo and layout

 Light Up Your Brand with Custom Packaging

Whether you’re shipping headlights, tail lights, or full kits — we make packaging that performs.
Call 0000 or email us now to get a free quote for your custom printed auto light packaging with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.