Personalized Air Filter Boxes

 Perfect For:

• HVAC filter manufacturers & distributors
• Automotive air filter brands
• Industrial, cleanroom, or medical-grade filters
• Retailers and eCommerce sellers
• Subscription air care kits and maintenance programs

 Materials Engineered for Air-Tight Trust

Air filters need breathable yet secure packaging. We use robust materials that hold up in storage, shipping, and on shelves — all while giving your branding the space it deserves.

Material Options:

• Corrugated cardboard (B-flute, E-flute, or double wall) for shipping strength
• SBS board for sharp retail printing
• Kraft board for sustainable appeal
• Moisture- and tear-resistant coatings
• Recyclable & eco-conscious material options

 Fully Custom Sizes & Structural Designs

Whether your filters are flat, folded, pleated, or oddly shaped, we customize the box to fit your product and distribution channel.

Box Styles:

• Regular slotted cartons (RSC) for bulk shipping
• Mailer-style boxes for subscription or eCommerce orders
• Tuck-top or reverse tuck-end boxes for retail display
• Custom die-cut windows or vents for airflow and product visibility
• Internal partitions or inserts for multiple filter sets

Print That’s as Fresh as the Air You Filter

Bring your branding to life on every package. Our high-fidelity printing ensures every logo, instruction, or diagram looks sharp and aligned with your identity.

Print Features:

• Full-color CMYK and Pantone branding
• Spot UV, foil stamping, and embossing
• Barcodes, QR codes, and product specs
• Instructional illustrations or install guides
• Matte, gloss, or soft-touch finishes

 Functional Features for Every Workflow

Designed to support assembly lines, retail shelves, and end-user convenience — all in one solution.

Add-On Options:

• Flat-pack delivery for storage efficiency
• Auto-lock bottoms or adhesive seals for quick packing
• Tear strips and thumb holes for easy opening
• Custom labeling for product tracking
• Vent cutouts or air-friendly features for breathable storage

 The 3Ps of Air Filter Packaging

• Presentation: Make your brand look as clean and precise as the air your filters improve — from store shelves to customer hands.
• Preservation: Durable materials and sealed edges keep filters protected from dust, moisture, and crushing during transit.
• Protection: Tailored construction ensures secure housing that supports filter integrity and ease of handling.

 Why Brands Trust Our Filter Packaging

• No minimum order — scale from prototypes to production
• Free design support and dielines
• Quick turnaround from U.S.-based facilities
• Sustainable board and recyclable coatings available
• Experience with HVAC, automotive, and industrial filter packaging

 Let’s Clear the Air on Better Packaging

Custom Boxes Lab crafts air filter boxes that do more than hold your product — they hold up your reputation.
Call 0000 or email us now for a free quote and packaging consultation.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.