Custom Cardboard Face Mask Box

Built for Medical, Cosmetic & Retail Use

Our face mask boxes are perfect for various industries and packaging scenarios:

• Surgical, disposable & protective masks
• Beauty sheet masks for skincare brands
• Reusable cloth or fashion masks
• Medical supply companies
• Retail display or eCommerce fulfillment

Durable Materials for Clean, Strong Packaging

We use high-quality cardboard options that keep masks safe from dust, moisture, and damage.

• SBS paperboard: Smooth, printable, and ideal for premium branding
• Eco-friendly kraft: Recyclable option with a natural finish
• Corrugated cardboard: For bulk mask kits or shipping-friendly protection
• Anti-microbial coatings available: On request for added sanitary support

Custom Sizes & Styles for All Mask Types

Whether you need a slim box for a single mask or a bulk pack for dozens, we size and style the packaging to fit your product line.

• Tuck-end or auto-lock bottom boxes
• Die-cut dispensers for easy pull-out access
• Two-piece rigid boxes for luxury sheet masks
• Flat or hanging tab styles for retail display
• Options for 5-pack, 10-pack, 50-pack, and more

On-Brand Printing & Detailing

Elevate your packaging with print that informs, protects, and promotes your brand.

• Full-color CMYK printing
• Medical-grade instructions and dosage labels
• Foil stamping, embossing, or spot UV for beauty or high-end packaging
• QR codes for product verification or how-to-use videos
• Matte or gloss lamination for finish and durability

Add-Ons for Functionality & Style

Make your face mask packaging both user-friendly and brand-consistent.

• Perforated tear-open tabs
• Tamper-evident seals
• Die-cut windows to show product inside
• Insert trays to keep masks neatly aligned
• Thank-you or instruction cards inside the lid

The 3Ps of Face Mask Packaging

• Presentation: Clean, clear branding and labeling that reflects your commitment to hygiene and care.
• Preservation: Keeps masks fresh, folded, and free from contamination during storage and transit.
• Protection: Sturdy construction that prevents crushing, bending, or exposure to dust and debris.

Why Healthcare & Beauty Brands Trust Custom Boxes Lab

Over 5000 businesses rely on our packaging to deliver their products with care and credibility.

• FDA-compliant print support available
• Free dieline and structural design services
• Fast turnaround and U.S. delivery
• No minimum order quantity
• Eco-conscious materials for sustainable brands

Order Your Custom Cardboard Face Mask Boxes Today

Whether you’re packaging for health, beauty, or retail—Custom Boxes Lab delivers face mask boxes that stand out and stand strong.To get cost-effective packaging boxes without compromising on quality, you can contact us at (469) 649-8706 or email us sales@customboxeslab.com

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.