Folding Carton Tea Box

Versatile Packaging for Tea & Medicine Brands

Perfect for pharmacies, apothecaries, health stores, wellness brands, and tea manufacturers.

Durable and Print-Ready Materials

We use premium carton stock that is lightweight yet strong enough to preserve product integrity.

• SBS paperboard (14pt, 16pt, 18pt) – Clean, bright surface for vivid printing
• Kraft board – Sustainable choice with natural finish
• Recycled stock – Ideal for green and wellness-focused brands
• Optional lamination (gloss or matte) or aqueous coating for added protection

Smart Structure for Safe Containment

Our tuck end design is engineered for easy assembly, secure closure, and maximum shelf efficiency.

• Straight tuck end or reverse tuck end styles available
• Designed for both vertical and horizontal display
• Flat-packed for low-cost shipping and storage
• Secure lock-flaps to prevent accidental opening

Custom Sizing for Small Bottles, Sachets & Blisters

From blister packs and vials to loose-leaf tea pouches, we size to your needs.

• Single- or multi-unit medicine boxes
• Sachet, bagged, or boxed tea packaging
• Slim or wide box profiles
• Divider or insert options available for multiple products

Print That Speaks Health and Trust

Our high-quality print ensures your compliance and branding stay front and center.

• Full CMYK or Pantone color printing
• Hot foil stamping for logos or seals (gold, silver, etc.)
• Embossing or debossing for premium shelf appeal
• Printing for dosage instructions, ingredients, expiration dates, and QR codes

Add-Ons for a Polished Consumer Experience

Enhance your packaging with details that matter.

• Tamper-evident seals or tear tabs
• Insert trays or instruction leaflets
• UV spot coating on logos or text
• Window cutouts to display the product inside

The 3Ps of Foldable Wellness Packaging

Presentation

Your box is often the first impression—make it bold, informative, and brand-true.

Preservation

Protects from light, dust, and handling damage while extending product freshness.

Protection

Designed to secure small bottles, capsules, or tea pouches during transit and retail.

Why Healthcare & Tea Brands Choose Custom Boxes Lab

We serve industries where safety, sustainability, and style go hand in hand.

• No minimum order quantity
• Free dieline and structural design support
• Fast U.S. turnaround and delivery
• FDA-approved inks and coatings for health compliance
• Trusted by 5,000+ wellness and beverage brands

Start Your Custom Tuck End Box Project Today

Give your product packaging that supports safety, sells with clarity, and stands out on the shelf. Call 0000 or email us to get started on your folding carton medicine or tea tuck end box with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.