Custom Gym Fitness Boxes With Logo

Built for Fitness Brands That Demand Impact

Ideal for activewear companies, supplement brands, gym merchandise, fitness influencers, and wellness subscriptions.

Durable Materials That Go the Distance

We use packaging materials that can handle the hustle—durable, dependable, and built to perform.

• Corrugated cardboard – Strong, lightweight, and shipping-safe
• Rigid paperboard – Premium feel for upscale fitness kits
• Kraft stock – Eco-friendly for sustainable health brands
• Gloss, matte, or soft-touch coatings – Smooth, modern finishes

Smart Structures for All Fitness Essentials

Our custom boxes are engineered for everything from protein shakers to apparel and supplements.

• Top-load, magnetic closure, or drawer-style boxes
• Compartmentalized inserts for protein tubs, shaker bottles, bands, etc.
• Flat-packed or fully assembled options
• Optional window cutouts or tamper-proof tabs

Custom Branding That Builds Muscle for Your Image

Your fitness packaging is your first flex—make it memorable.

• Logo printing on all sides (inside and out)
• Metallic foil stamping or spot UV accents
• Embossed or debossed logos and taglines
• QR codes linking to fitness guides, routines, or loyalty programs

Add-Ons That Strengthen the Experience

Unboxing should feel like hitting a new PR—memorable and motivating.

• Printed welcome cards or discount codes
• Built-in handles for portability
• Custom sleeves with motivational messaging
• Inserts for resistance bands, powders, or fitness merch

The 3Ps of Gym Fitness Packaging

Presentation

Reflect your brand’s energy, drive, and commitment to performance with bold, branded packaging.

Preservation

Keep supplements fresh, gear safe, and products organized—whether in the gym, at home, or in transit.

Protection

Built tough to endure shipping, handling, and repeated use.

Why Fitness Brands Choose Custom Boxes Lab

From niche startups to national gym chains, we help fitness brands flex their identity through packaging.

• No minimum order requirement
• Free dieline creation and artwork consultation
• Fast production & delivery across the U.S.
• Eco-conscious material options available
• Responsive support from packaging experts

Get a Free Quote Now

Ready to lift your packaging game? Contact Custom Boxes Lab today at 0000 or email us to design your custom gym fitness boxes with logo—where strength meets style.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.