Custom Snack Box

Snack Packaging for Every Occasion

Our custom snack boxes are designed to work across food brands, events, and gift-ready sets.

• Chips, cookies, and trail mix
• Protein bars, nuts, and granola
• Subscription snack kits or snack samplers
• Corporate gift snacks and promotional giveaways

Food-Safe Materials, Fresh Design

We use durable and safe packaging materials ideal for food and shelf display.

• Food-grade kraft and SBS cardstock
• Corrugated stock for heavy or bundled snack shipments
• Window cutouts with food-safe film for visual merchandising
• Gloss, matte, or soft-touch lamination for a branded finish

Sized for Your Snack Format

From snack-size pouches to party boxes—we custom-build every structure.

• Tuck end boxes for bars or bags
• Display-style boxes for retail counter placement
• Mailer boxes for subscription snacks
• Compartments or trays for variety packs

Branding That Leaves a Tasteful Impression

Turn your snack box into a full-sensory brand experience.

• Full-color print inside and out
• Hot foil stamping and spot UV gloss
• Custom die-cut shapes or viewing windows
• Branded inserts or storytelling panels inside the lid

Extras That Boost Retail and Gifting Value

Enhance your customer’s experience with thoughtful add-ons:

• QR codes for nutrition info or brand story
• Coupon inserts or sample slots
• Belly bands, sleeves, or kraft wraps
• Eco-friendly seals or stickers

Why Snack Brands Trust Custom Boxes Lab

We help food brands stand out with snack packaging that’s fresh, functional, and fast to market.

• Free dieline and design assistance
• No minimum order quantities
• Fast U.S. production and delivery
• Safe for direct and indirect food contact
• Sustainable and recyclable material options

Get Your Custom Snack Box Quote Today

Wrap your tasty products in packaging that builds your brand and boosts sales. Call 0000 or email us now to get a free custom quote for custom snack boxes at Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.