Custom Beard Oil Mailer Boxes

Engineered with built-in flaps and structural integrity, our beard oil mailers are ideal for safe shipping. Bold exterior prints and personalized interior designs ensure each delivery feels like a premium unboxing experience for your customer.

Materials

We use strong, sustainable materials that balance protection and visual appeal:

• Corrugated cardboard – crush-resistant and durable
• E-flute board – sleek and sturdy for small bottles
• Kraft board – eco-friendly and rustic aesthetic
• White SBS board – perfect for crisp, high-resolution prints

Sizes

Select the dimensions best suited to your product range:

• Slim mailers for single 10ml–30ml bottles
• Medium-sized boxes for oil + comb or balm sets
• Large mailers for full grooming kits
• Custom-cut inserts to hold items in place during shipping

Prints

Customize your mailer box to reflect your beard oil brand’s identity:

• Full-color exterior and interior printing
• Water-based inks for a clean, sustainable finish
• Bold logo placement and lifestyle imagery
• Custom messages or QR codes inside the lid

Add-ons

Enhance your packaging with functional and decorative features:

• Foam or cardboard inserts for added protection
• Printed tissue paper or branded belly bands
• Tear strips or peel-to-open tabs for easy unboxing
• Matte, gloss, or soft-touch finishes for a premium feel

Types of Boxes

Mailer boxes are available in various configurations to match your beard oil packaging goals:

• Standard tuck front mailer boxes
• Roll end tuck top boxes for added durability
• Self-locking die cut boxes for secure closure
• Two-sided print mailers for immersive branding

3Ps Approach

Our beard oil mailer boxes follow the Presentation, Preservation, and Protection model for a perfect customer experience from shipment to shelf.

Presentation

Delight recipients with a premium unboxing experience that reflects your brand’s character and attention to detail.

Preservation

Secure interior fits and layered protection keep beard oils safe from leaks, heat, and breakage during shipping.

Protection

Corrugated structures absorb impact and minimize movement, keeping glass bottles and accessories intact even in rough transit.

Upgrade to Premium Packaging

Give your beard oil shipments an extra edge with elevated design elements:

• Foil-stamped logos or accents
• Embossed or debossed branding
• Inside lid printing with instructions or thank-you notes
• Custom tape, labels, or sticker seals

Why Choose Us?

We specialize in high-performance mailer boxes that showcase your brand while protecting your products. You’ll benefit from:

• Fully customized box sizes and print options
• Eco-conscious and recyclable materials
• Fast turnaround and low MOQ
• Expert support in structural design and artwork setup

Get A Quote

Need sturdy and stylish beard oil mailers? Call us at 0000 or email us now to request a quote for custom mailer boxes tailored to your grooming brand.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.