Booklet Rigid Box

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Made to Match Your Brand, Product & Purpose

Our booklet rigid boxes are ideal for cosmetics, perfumes, luxury tech, PR kits, or premium merchandise.

Materials That Balance Strength and Style

We use durable, high-end materials that combine aesthetic charm with structural performance.

• Rigid chipboard (1000–1500 gsm): Long-lasting and elegant
• Eco-friendly kraft: Sustainable with a premium, raw look
• Wrapped exteriors: Choose matte/gloss lamination, linen, fabric-touch, or leatherette
• Custom-fit inserts: Foam, cardboard, or molded paperboard tailored to your product

Custom Sizes for a Perfect Presentation

From sleek minimalist designs to high-end product kits, our booklet boxes are fully tailored to fit your brand story.

• Magnetic front-flap closures for premium impact
• Hinged covers or dual-opening formats
• Foam or satin inserts for protection and presentation
• Window cutouts or ribbon-pull enclosures for a luxe touch

Print & Embellishments That Elevate Your Brand

Luxury packaging is about every detail—and we specialize in making them count.

• Hot foil stamping (silver, gold, rose gold, etc.)
• Debossed/embossed logos for tactile branding
• Full-color prints, inside and out
• Inner flap messaging for storytelling or instructions

Add-Ons That Enhance the Customer Experience

Go beyond the box—create an experience your customers will remember.

• Die-cut compartments for accessories or cards
• Magnetic snap closures with ribbon lifts
• QR codes for product registration, care guides, or digital content
• Custom belly bands or fabric wraps for an ultra-premium reveal

The 3Ps Approach

• Presentation: Showcase your product in a box that feels like opening a book—elegant, guided, and unforgettable.
• Preservation: We engineer each box to keep products safe during storage, display, and shipping.
• Protection: With thick walls and custom inserts, our booklet boxes prevent impact, movement, and wear.

Why 5000+ Brands Trust Us for Booklet Rigid Boxes

We’re trusted by top-tier beauty brands, tech innovators, and luxury retailers who expect nothing but the best.

• No minimum order quantity
• Free dieline templates and 1-on-1 design support
• Fast U.S. production and delivery timelines
• Sustainable and premium materials
• Expert guidance from our packaging specialists

Get a Free Quote Today

Tell your product story through packaging that captures attention and builds brand trust. Call 0000 or email us today to start your booklet rigid box project with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.