Cardboard Coffee Box

Why Choose Cardboard Coffee Boxes?

Because your coffee deserves more than a bag—it needs a box that speaks to its quality.

• Perfect for whole beans, ground coffee, pods, or single-serve sachets
• Ideal for retail shelves, gift boxes, subscriptions, and eCommerce shipping
• Protects product freshness with optional internal barriers or liners
• Adds structure, stackability, and shelf appeal
• 100% customizable to your brand story, style, and target audience

From roast to retail, our boxes deliver confidence in every cup.

Premium Materials That Preserve & Protect

Our boxes are made with high-grade cardboard that’s built for performance:

• Food-safe, recyclable materials
• Rigid or corrugated cardboard based on your strength needs
• Optional laminated or grease-resistant liners
• Kraft paperboard available for eco-conscious packaging
• Lightweight and compact for efficient shipping and display

Keep your coffee safe from light, moisture, and damage—while keeping your brand front and center.

Custom Sizes & Smart Structures

No matter how you package your coffee, we’ve got a box that fits like a glove:

• Tuck-end or crash-lock boxes for everyday packaging
• Two-piece rigid boxes for premium or gift sets
• Auto-lock bottom boxes for fast fulfillment
• Tray and sleeve designs for single-serve or sampler kits
• Optional partitions for multiple sachets, pods, or sample bags

We match your box structure to your workflow—saving time, costs, and space.

Branding That Brews Loyalty

Let your packaging speak for your roast, your mission, and your flavor:

• Full-color printing inside and out
• Foil stamping, embossing, or spot UV finishes
• Printed brewing instructions, origin stories, or tasting notes
• Window cutouts to show bag or product
• QR codes for reorders, loyalty programs, or brewing guides

Because your box is more than protection—it’s your marketing tool.

Built for Real-World Coffee Needs

• ✔ Easy to assemble and pack
• ✔ Ships flat for efficient storage
• ✔ Great for retail display or eCommerce
• ✔ Works with manual or automated packing lines
• ✔ Compatible with vacuum-sealed bags, pouches, or paper wraps

Whether you roast, retail, or ship—these boxes are ready to perform.

The 3P Promise: Protection. Presentation. Practicality.

Protection

Built to defend against crushing, light exposure, and handling during transport.

Presentation

Clean design, custom printing, and thoughtful structure reflect your coffee’s quality.

Practicality

Designed with ease of use, efficiency, and cost-effectiveness in mind.

Why Roasters Choose Custom Boxes Lab

• No minimums—order as little or as much as you need
• Free design help and dielines
• Fast production with bulk discounts
• Eco-friendly materials & options available
• U.S.-based support with worldwide delivery

We understand coffee—and we know how to package it with pride.

Get a Free Quote on Custom Cardboard Coffee Boxes

☕ Your coffee deserves a box that works as hard as your roast.
Order cardboard coffee boxes from Custom Boxes Lab and deliver your brew with quality, protection, and personality.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.