Coffee Mailer Box

Why Choose Custom Coffee Mailer Boxes?

• ✔ Designed for roasted coffee bags, pods, accessories, and gift sets
• ✔ Strong enough to withstand shipping and handling
• ✔ Fully customizable with logo, design, and messaging
• ✔ Ideal for eCommerce, subscription services, and holiday promotions
• ✔ Eco-friendly, food-safe, and made to keep contents fresh

Because your brand is more than beans—it’s an experience.

📦 Secure, Sturdy, and Shipping-Ready

Our coffee mailers are made to protect aroma, prevent damage, and deliver satisfaction:

• Durable corrugated cardboard for structure and crush resistance
• Optional insert trays or compartments for bag separation or mugs
• Tear-resistant and moisture-repellent coatings
• Flat-packed for easy storage or pre-glued for fast packing
• Available in kraft or white board options

Your coffee arrives intact. Your packaging stays impressive.

🎨 Custom Branding That Connects with Coffee Lovers

Turn your mailer into a storytelling moment—one that starts before the first sip:

• Full-color CMYK or Pantone printing (inside & out)
• Add your logo, origin story, brewing tips, or tasting notes
• Matte, gloss, or soft-touch lamination
• Foil stamping, embossing, or QR codes for a premium touch
• Seasonal or limited-edition designs for subscription boxes or launches

Unbox the aroma. Unbox your brand.

📏 Sized to Fit Any Coffee Product

From sample pouches to gift bundles, our coffee mailer boxes are tailored to fit:

• Slim mailers for single-serve sachets or starter kits
• Medium boxes for 1–2 bag subscriptions
• Large gift mailers for bundles, mugs, or accessories
• Custom inserts for grinders, filters, or welcome kits
• Optional magnetic closures, pull-tabs, or resealable lids

Fit matters—in coffee and in packaging.

♻️ Eco-Friendly Coffee Packaging

Sustainability and specialty coffee go hand in hand:

• Recyclable, compostable, or biodegradable cardboard
• Soy-based inks and water-based finishes
• Minimal-waste production methods
• Available in kraft for a natural, earthy aesthetic

Brew better. Package smarter.

🏆 Why Coffee Brands Trust Custom Boxes Lab

Whether you’re a boutique roastery or a growing subscription brand, we help you ship smarter and brand louder:

• No minimum orders – scale at your pace
• Free dieline templates and design support
• Quick production turnaround
• Nationwide shipping
• Bulk pricing for subscriptions and retail programs

Built for shipping. Designed for sipping.

📩 Get a Free Quote on Coffee Mailer Boxes

☕ Make your packaging as bold and rich as your roast.
Order your coffee mailer boxes today and start shipping experiences your customers will savor.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.