Collapsible Rigid Box

Ideal for Premium Products & Smart Shipping

Collapsible rigid boxes work seamlessly for a wide range of industries and occasions:

• Luxury fashion accessories (wallets, scarves, ties)
• Cosmetic & skincare kits
• Electronics & gadgets
• Corporate gifting & promotional products
• Subscription boxes with high-end presentation

Materials That Balance Beauty & Strength

We use high-quality materials designed to provide structure, print quality, and durability even when folded flat.

• Rigid chipboard: Sturdy core for solid structure
• Wrapped with specialty paper: Choose from textured paper, linen, leatherette, or art paper
• Magnetic closure flaps: Adds a smooth opening & secure close
• Matt/gloss lamination: For a finished, polished look

Smart Construction, Seamless Folding

Collapsible rigid boxes are designed for easy assembly without compromising on form or function.

• Flat-shipped to save space and freight costs
• Pre-attached side panels with hidden magnets or adhesive strips
• Quick pop-up assembly—ready in seconds
• Options for magnetic, ribbon-tie, or snap closures
• Inner trays, sleeves, or inserts for added support and appeal

Branding That Elevates Every Unboxing

Make your collapsible box feel like a luxury item from the moment it’s opened.

• Hot foil stamping (gold, rose gold, silver)
• Embossing & debossing for logos or patterns
• Spot UV for added texture & detail
• Full-color printing on interior and exterior
• Custom inserts with brand messaging or product care tips

Add-Ons That Impress

Details matter—especially when you’re delivering a premium customer experience.

• Custom belly bands or branded sleeves
• Soft-touch foam or velvet inserts
• Magnetic snap closures
• Foldable thank-you or warranty cards
• QR codes for product info or authentication

The 3Ps That Define Collapsible Rigid Packaging

• Presentation: First impressions count—our boxes are crafted to reflect the luxury within.
• Preservation: Rigid durability meets foldable flexibility, keeping products secure and pristine.
• Protection: Solid materials and internal supports prevent crush, moisture, and transit damage.

Why Luxury Brands Choose Custom Boxes Lab

We’re trusted by over 5000 businesses for premium packaging that performs and sells.

• Low MOQs & fast production turnaround
• Free structural design and dieline support
• Eco-conscious material options available
• U.S. delivery and responsive client support
• Expert team to help you create collapsible boxes that don’t compromise on luxury

Get a Free Quote for Your Collapsible Rigid Boxes

Cut shipping costs, not style. Custom Boxes Lab helps you design collapsible rigid boxes that are easy to store and stunning to display. Call 0000 or email us today to start your project.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.