Corrugated Business Card Box

 Material Highlights:

• E-flute or B-flute corrugated for slim strength
• White, kraft, or custom-printed finishes
• Optional protective lamination or aqueous coating
• Recyclable and eco-conscious materials available

 Fully Customizable, Inside and Out

Corrugated doesn’t have to mean plain. Our design team can bring your branding to life with vibrant prints, die cuts, and clever layouts that turn a utility box into a professional statement.

Custom Features:

• Full-color exterior and interior printing
• Die-cut windows or thumb holes for easy access
• Printed care or contact info on flaps or liners
• Inserts for organizing multiple card styles or batches
• Glossy, matte, or soft-touch finishes available

 Shipping-Ready & Storage-Smart

These boxes are engineered for protection and presentation, but they also ship flat — saving on space, costs, and logistics.

Functional Benefits:

• Lightweight for cost-effective postage
• Easy-to-assemble designs, no tape needed
• Stackable and crush-resistant for bulk storage
• USPS/FedEx/UPS-compliant sizing options

 Popular Use Cases

• Business card sample kits for print companies
• Storage boxes for different card designs at tradeshows
• Personalized presentation for marketing collateral
• Product packaging for business card-shaped goods (e.g., coupons, gift cards)
• Eco-friendly corporate gifting

 Sizes to Fit Every Need

Whether you’re housing 50 cards or 500, we tailor the dimensions to suit your format.

Common Styles:

• Tuck-end mailer boxes
• Two-piece lid-and-base formats
• Self-locking corrugated card boxes
• Sleeve-and-insert styles for premium presentation

 Why Brands Love Our Corrugated Card Boxes

• Customizable down to the last detail
• Built to protect during transport or trade events
• Available in eco-friendly materials
• Cost-effective for bulk runs and subscriptions
• Quick turnaround and low MOQs for startups

 Final Impression That Stays With Them

Your business card says a lot. So should the box it arrives in. With a corrugated business card box, you’re not just delivering a product — you’re delivering reliability, durability, and design, all in one place.

Ready to elevate your card packaging? Contact us now for a free custom quote and dieline setup.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.