Custom Auto Light Box

Perfect for:

• Automotive lighting brands & aftermarket suppliers
• Car part eCommerce stores and Amazon sellers
• Performance and LED light manufacturers
• Auto shops, wholesalers, and distributors
• Subscription kits for custom lighting upgrades

Materials That Go the Distance

Auto lights can be fragile, heavy, or oddly shaped — we use rugged, tailored materials that ensure safe delivery, showroom appeal, and premium unboxing.

Box Construction Options:

• Corrugated cardboard (B-flute, E-flute, double wall) for shipping protection
• Rigid chipboard for premium, giftable lighting kits
• White SBS or kraft board for branded retail boxes
• Foam inserts, corrugated partitions, or molded trays to prevent movement

Custom Structures for Any Lighting Component

From bulbs to bar lights, we build boxes that fit your product exactly — no wasted space, no shifting, no damage.

Popular Box Styles:

• Tuck-top or auto-lock bottom boxes for retail shelves
• Mailer-style boxes with flaps for secure shipping
• Two-piece rigid boxes for specialty or collector’s sets
• Sliding drawer boxes with custom foam inserts
• Folding cartons for LED strips and accessories

Branding That Shines

Let your packaging reflect the innovation behind your lights. We transform plain boxes into bold brand statements with high-quality custom printing.

Custom Print Features:

• Full-color CMYK or Pantone ink printing
• Matte, gloss, or UV coatings for finish and durability
• Spot UV, foil stamping (gold, silver, chrome)
• Embossing or debossing for raised logos or details
• QR codes linking to install videos, warranty info, or instructions

Functional Features for Logistics & Retail

We balance retail presence with shipping practicality — so your boxes work for both display and distribution.

Performance Add-Ons:

• Flat-packed or pre-assembled for ease of handling
• Tear strips, thumb cuts, or magnetic closures
• Built-in handles or hang tabs for display racks
• Tamper-evident seals and labels
• Drop-tested structural designs for fragile LED assemblies

The 3Ps of Custom Auto Light Packaging

• Presentation: Clean, high-impact visuals with pro-grade finishes help your products shine on shelves and online listings.
• Preservation: Custom-fit inserts and strong box walls ensure zero movement or breakage — even with fragile bulbs or bars.
• Protection: Durable board options and reinforced edges safeguard your product from warehouse to customer hands.

Why Automotive Brands Choose Us

• No minimum order quantities — perfect for small runs or bulk production
• Free structural design and dielines
• Quick U.S.-based turnaround and reliable delivery
• Eco-conscious and recyclable packaging options
• Decades of experience in automotive aftermarket packaging

 Get a Free Quote Today

Show your customers that your lighting is top-quality — from the inside out. Request your c

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.