Custom Baseball Cap Box

Designed for Shape and Style

Baseball caps need packaging that maintains form and highlights design. Our boxes are crafted to support the cap crown while offering easy unboxing and display.

Materials

We offer durable options tailored for both retail and shipping use:

• Corrugated Cardboard – Ideal for shipping and stacking
• Rigid Board – Premium feel with high-end presentation
• Kraft – Eco-conscious and perfect for minimal styles
• Coated SBS – Great for custom prints and colors

Sizes & Fit

We create the right dimensions to match any cap style:

• Standard boxes for snapbacks, fitted, and curved-brim caps
• Roomy interiors to prevent flattening
• Single and multi-cap packaging options
• Custom inserts available for structured support

Printing Options

Turn every box into a brand touchpoint:

• Full-color designs or team graphics
• Foil-stamped logos or event names
• Matte or gloss finish for extra style
• Spot UV to highlight key elements

Add-ons & Features

Upgrade functionality and unboxing experience:

• Magnetic flap or ribbon closures
• Window cut-outs for product visibility
• Printed interior panels for brand messaging
• Reinforced corners for extra protection during shipping

Types of Baseball Cap Boxes

We design for all kinds of cap packaging needs:

• E-commerce packaging for apparel brands
• Retail display boxes for merch stands
• Gift boxes for team giveaways or events
• Collector’s edition packaging

3Ps of Cap Box Packaging

Presentation

Custom printing and quality finishes make your box as stylish as the cap inside, perfect for retail or influencer kits.

Preservation

Each box protects the cap’s crown and brim, keeping it in pristine shape from warehouse to doorstep.

Protection

Sturdy construction defends against crushing, moisture, and dust—ensuring the cap arrives ready to wear.

Upgrade to Premium Baseball Cap Packaging

Take your cap box to the next level with:

• Embossed team logos
• Holographic effects for collectors
• Soft-touch lamination for a premium feel
• Protective insert trays or molded supports

Why Choose Custom Boxes Lab?

We help brands, teams, and retailers present their caps with packaging that matches their identity. Built for performance, designed for appeal.

• Fast turnaround and shipping
• Eco-friendly materials on request
• No minimum order requirements
• Expert design support at every step

Get a Quote Today

Ready to pack your caps the right way? Call us at 0000 or email now to create your custom baseball cap boxes with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.