Custom Baseball Cap Boxes with Logo
Want to deliver your caps in packaging that makes a strong first impression? Whether you’re a streetwear brand, sports team, or promotional merch supplier, custom baseball cap boxes with logo are the perfect way to protect your product and elevate your brand. At Custom Boxes Lab, we design cap boxes that combine strength, style, and branding power—made to hold shape, boost shelf presence, and make your logo stand out. So buy custom baseball cap boxes with logo from Custom Boxes Lab—because your brand deserves more than just a hat box.
Availability: In Stock

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Packaging That’s Rugged, Retail-Ready & Brand-Driven
Ideal for apparel stores, sportswear packaging, corporate giveaways, and eCommerce orders—our custom baseball cap boxes are built to ship safely and display boldly.
Premium Materials That Protect the Shape
We engineer your packaging to preserve the form, style, and freshness of every cap.
- Rigid chipboard (1000–1500 gsm) – For high-end presentation and storage
- Corrugated cardboard (E-flute/B-flute) – Ideal for shipping caps safely
- Coated or uncoated paper wraps – Matte, gloss, or textured options
- Recyclable and eco-friendly materials – FSC-certified and sustainable choices available
Designed to Fit Snapbacks, Dad Hats & Trucker Caps
From single retail caps to multi-pack promotional kits, we size the box to your product.
- Single-cap and dual-cap formats
- Rectangular, square, or custom-shaped layouts
- Two-piece rigid boxes, magnetic closures, or foldable mailer styles
- Optional inserts, padding, or headrest forms for added security
Logo Branding That Makes Every Box a Statement
Your packaging becomes a brand asset with high-end custom print options.
- Full CMYK or Pantone color printing
- Foil stamping for logos (gold, silver, black, rose gold)
- Embossing or debossing for texture and depth
- Spot UV gloss on logo for premium shine
- Interior print space for tags, QR codes, or thank-you messages
Functional Features That Add Real Value
We don’t just design boxes—we design branded experiences.
- Fold-flat or pre-assembled options available
- Die-cut handles, windows, or custom sleeves
- Reusable rigid boxes for gift sets or collectors’ editions
- Scratch-resistant and moisture-protective coatings
The 3Ps of Baseball Cap Box Packaging
- Presentation: Professional-grade boxes with clean finishes and bold branding boost shelf and unboxing appeal.
- Preservation: Rigid forms protect the cap’s structure from bending or crushing.
- Protection: Secure closures and optional inner supports ensure safe delivery or display.
Why 5000+ Apparel & Promo Brands Trust Custom Boxes Lab
From custom fashion drops to corporate merchandise, we help brands deliver their style with impact.
- No minimum order requirement
- Free dielines, mockups, and print setup
- Fast U.S.-based turnaround and delivery
- Eco-conscious, durable materials
- Full-service customization—from structure to finish
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Send your caps in a box that’s as bold as your brand. Call 0000 or email us now to launch your custom baseball cap boxes with logo project at Custom Boxes Lab—where packaging and branding go hand in hand.
Dimensions | All Custom Boxes & Shapes, Paper Bags, Mylar Bags, Tube Packaging |
Availability | InStock |
Printing | No Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors |
Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E flute Corrugated, Bux Board, Cardstock, Mylar, Paper Bag Stock, Tube Paper, Bespoke Packaging Materials |
Quantities | No Minimum Order Required |
Coating | Gloss, Matte, Spot UV, Holographic Foiling, Gold Foiling, Embossing, Silver Foiling, Debossing |
Default Process | Die Cutting, Gluing, Scoring, Perforation |
Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet, Bespoke Die-Cuts |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turn Around Time | 7-10 Business Days, Rush Available |
When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:
Inside Dimensions (Critical for Product Fit)
- Length (L): The longest side of the box measured inside from one corner to the opposite corner.
- Width (W): The shorter side of the box measured inside perpendicular to the length.
- Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.
Outside Dimensions (Important for Shipping & Storage)
- Measure the outer surfaces of the box including material thickness.
- Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.
Material Thickness (Board Caliper)
- The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
- Impacts both the internal usable space and external dimensions.
Flap Measurements
- For boxes with flaps (e.g., mailer or shipping boxes), measure:
- Inner flaps: Ensure they meet in the middle without overlapping too much.
- Outer flaps: Allow proper sealing without gaps.
Tolerances
- Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
- Ensure the product fits without being too tight or loose.
Volume Capacity
- Calculate internal cubic capacity (L × W × H).
- Helps in determining how much space the product will occupy and shipping efficiency.
Product Orientation
- Decide how the product sits inside the box and measure accordingly.
- Orientation affects whether length or width is the primary dimension.
Die-Cut Openings or Windows
- Measure exact placement, height, and width for any cutouts.
- Ensure structural integrity when adding windows.
Printing Bleed & Safe Zones
- Include measurements for:
- Bleed area: Extra space beyond the cut line for printing.
- Safe zone: Inner area where critical text or logos should be placed.
Closure Type & Locking Tabs
- Measure slots, tabs, or locks for boxes with custom closures.
- Precision is required to avoid misalignment during assembly.
Packaging Style
- Folds, creases, and scores must be measured for accurate dieline creation.
- Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.
Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

Cardboard
Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

Kraft
Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

Rigid
Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

Corrugated
Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.