Custom Coffee Box

Designed for All Types of Coffee Packaging

Whatever form your brew takes, our boxes are made to handle it all.

• Whole bean or ground coffee pouches
• Single-serve K-Cups or coffee pods
• Coffee gift sets or sample packs
• Subscription boxes or promotional bundles

Aromatic Protection with Premium Materials

We use materials that protect flavor, ensure freshness, and reinforce your brand’s quality.

• Food-grade SBS and kraft boards (14pt–24pt)
• Recyclable and compostable options for eco-conscious brands
• Internal lamination to guard against moisture and light
• Heat-sealed inner liners or protective bag inserts

Custom Box Styles That Brew Interest

Your coffee deserves a box that fits perfectly and elevates presentation.

• Auto-lock bottom or tuck-end boxes
• Sleeve boxes or drawer-style gift packaging
• Custom-shaped die-cut structures
• Optional windows to showcase bags or beans inside

Coffee Branding That Awakens the Shelf

Make your packaging a powerful extension of your roastery’s story.

• Full-color printing with high-resolution bean textures
• Hot foil stamping (bronze, copper, gold, etc.)
• Matte/gloss lamination or textured finishes
• Custom artwork, roast details, and origin maps

Add-Ons That Enhance the Unboxing Experience

Coffee packaging that creates ritual and reward.

• Thank-you cards or brewing guides inside
• QR codes linking to farm stories or coffee origin videos
• Pull-out trays or display compartments for multi-packs
• Belly bands, sleeves, or magnetic closures for gift boxes

Why Coffee Brands Choose Custom Boxes Lab

Join 5,000+ roasters and specialty coffee shops that trust us for packaging.

• Flexible order quantities—no minimums
• Fast turnaround and U.S. shipping
• Free dieline support and expert design advice
• Food-safe, durable, and eco-forward packaging options
• Responsive service and reliable production

Get a Quote for Your Custom Coffee Box

Let your packaging do the talking while your blend does the brewing. Call 0000 or email us today to start your custom coffee box journey with Custom Boxes Lab—where every bean begins in a box worth remembering.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.