Custom Ecommerce Box

🎯 Perfect For:

• DTC brands and online retailers
• Subscription boxes and unboxing campaigns
• Startups launching new products
• Fashion, wellness, tech, and beauty brands
• Branded influencer mailers and PR kits

 Packaging Designed to Impress and Protect

E-commerce comes with shipping demands — but that doesn’t mean compromising on presentation. Our boxes strike the perfect balance between structural integrity and brand visibility.

Box Types:

• Corrugated mailer boxes – Lightweight, strong, and great for shipping
• Folding cartons – Ideal for smaller items with a sleek profile
• Auto-lock bottom boxes – Secure and fast to assemble
• Tuck top or front lock mailers – Easy-opening for great first impressions
• Eco-friendly kraft boxes – For brands with a sustainable message

Built to Fit Your Product — and Your Brand

From delicate items to heavy-duty products, we size and style every box to your specs. Custom-fit packaging reduces movement during shipping and enhances presentation upon arrival.

Sizing & Customization:

• Made-to-measure dimensions for product efficiency
• Die-cut inserts or foam padding for added protection
• Tamper-proof and tear-strip features for security
• Custom printing inside and out
• Add QR codes, unboxing messages, or product info

 Print & Finish That Speaks for You

Your box should look as good as what’s inside. We make your brand shine with professional, eye-catching options.

Printing Options:

• Full CMYK or Pantone spot color printing
• Gloss, matte, or soft-touch finishes
• Foil stamping, spot UV, or embossing
• Inside-print design for a premium reveal
• Sustainable inks and coatings available

 Fulfillment-Ready and Scalable

Our custom e-commerce boxes are engineered for modern logistics. Whether you’re shipping 100 units or 100,000, we design for performance, presentation, and packing efficiency.

Logistics Benefits:

• Ships flat for space-saving storage
• Easy to assemble for faster fulfillment
• Durable and stackable for warehouse and transit
• Compatible with subscription or bulk shipments
• U.S.-based production for shorter lead times

 Make Every Delivery an Experience

A great product deserves a great arrival. Whether you’re creating an unforgettable first impression or reinforcing customer loyalty, your custom e-commerce box is a powerful marketing tool.

Ready to build your own branded box? Contact Custom Boxes Lab today for a free quote, custom dieline, or packaging consultation.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.