Custom Face Mask Box

Tailored for Safety and Style

Customization allows you to create packaging that complements your face mask product—whether it’s a medical-grade mask, reusable fabric mask, or promotional piece. Add structural support, creative cutouts, or brand messaging to elevate the user experience while maintaining hygiene standards.

Materials

• Cardboard – Lightweight and ideal for retail packaging
• Corrugated board – Stronger for bulk or shipping purposes
• Kraft board – Recyclable and natural-looking
• Coated paperboard – For a smooth, professional finish

Sizes

Sized to fit standard packs of 10, 25, 50, or 100 masks—or fully adjustable based on your pack configuration.

Prints

Choose from a variety of high-impact print techniques:

• Full-color brand designs or minimalist icons
• Medical-grade labeling and certification marks
• Logo placement with clean typography
• Matte or gloss finishes for visual contrast

Add-ons

Enhance usability and appeal with:

• Windows for viewing product inside
• Tear-open tabs or magnetic closures
• Hanging holes for retail display
• Inner inserts or compartments for mask stacking

Types of Custom Face Mask Boxes

• Retail display boxes
• Tuck end boxes for sealed packaging
• Two-piece rigid boxes for premium masks
• Flat-pack dispensers with perforated openings

3Ps Approach

Presentation

Custom printing and structured layouts give your face mask box a polished and professional presence across retail shelves or healthcare counters.

Preservation

Boxes shield masks from external elements like dust, moisture, and frequent handling, keeping them sanitary until use.

Protection

With durable materials and secure closures, the box ensures the contents remain undamaged during storage or shipping.

Upgrade to Premium Packaging

Refine your box with options like foiling, spot UV, embossing, or eco-friendly coatings to match your brand’s premium or wellness-focused image.

Why Choose This Box

Custom face mask boxes combine utility with a personalized edge, helping your product stand out while staying protected. They’re ideal for brands looking to offer professionalism, hygiene, and presentation all in one.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.