Custom Foundation Rigid Box

Perfect for Cosmetics, Influencer Kits & Retail Display

Our custom rigid boxes are ideal for foundation bottles, sampler kits, luxury skincare, or retail-ready beauty packaging.

Materials That Support Beauty and Protection

We use top-grade rigid materials to keep your foundation secure and your brand front and center.

• 1.5mm to 2.5mm chipboard – Durable and high-end for long-lasting use
• Wrapped in soft-touch, matte, gloss, or textured finishes
• Interior trays – EVA foam, velvet, or cardboard inserts shaped to your bottle
• Optional magnetic or ribbon closure lids

Sized and Shaped for Any Foundation Product

From sleek glass bottles to compact sticks, we tailor each box to your exact foundation format.

• Boxes for single or multiple foundations
• Magnetic lid, flip-top, or drawer-style boxes
• Custom-depth trays to prevent movement or breakage
• Add compartments for applicators or instructions

Printing That Defines Your Brand Look

Make every part of your packaging reflect your product’s quality and style.

• Full-color printing inside and out
• Hot foil stamping in gold, silver, rose gold, or matte black
• Debossing or embossing for logos and taglines
• Custom interior printing for messaging or skincare tips

Finishing Touches That Complete the Experience

Packaging that feels just as refined as the product inside.

• Satin ribbon pulls or magnetic snap closures
• Custom insert cards or ingredient guides
• QR codes linking to tutorials or product pages
• Belly bands, sleeves, or velvet-touch wraps

The 3Ps Approach

Presentation

Your foundation deserves more than a box—it deserves a stage. Rigid packaging creates a premium first impression.

Preservation

Foam or molded inserts prevent shifting, damage, and leaks in transit or on display.

Protection

Thick chipboard and sturdy construction guard against scratches, pressure, and contamination.

Why Do 5000+ Beauty Brands Trust Custom Boxes Lab?

From indie cosmetics to luxury skincare houses, we’re the go-to for high-end foundation packaging.

• No minimum order quantity
• Free dieline and structural support
• Fast production and U.S. shipping
• Eco-conscious and luxury-grade material options
• Expert help from beauty packaging specialists

Get a Free Quote Today

Deliver your foundation in packaging that reflects its quality—from formula to finish. Call 0000 or email us now to start your custom foundation rigid box project with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.