Custom Hair Spray Boxes

Styled for Impact, Built for Protection

Our custom boxes are ideal for beauty brands, salon suppliers, and personal care retailers looking for premium hair spray packaging that delivers both form and function.

Materials That Guard and Glam Up

We use sturdy boards and coatings that resist moisture, dents, and wear—so your product looks perfect inside and out.

• Cardboard – Lightweight and printable for everyday retail
• Rigid stock – Ideal for high-end or gift-style presentation
• Kraft board – Earthy, eco-conscious appeal
• Laminate and UV coatings – Moisture-resistant and easy to wipe clean

Sized for Every Hair Spray Can or Bottle

We customize your box dimensions to ensure a snug, safe fit for aerosol or pump bottles.

• Slim boxes for travel-size or mini sprays
• Medium-size boxes for standard salon products
• Tall boxes for extra-hold or volumizing sprays
• With optional internal inserts for added protection

Printing That Reinforces Your Brand

Highlight your product benefits and brand style with high-quality, full-color printing.

• CMYK or Pantone printing for precise color matching
• Matte, gloss, or soft-touch finishes
• Foil stamping, embossing, or spot UV for elegance
• Printed directions, ingredients, and branding all in one

Functional Features for Beauty Packaging

We include practical elements that make display, storage, and usage easier.

• Window cutouts to showcase the bottle
• Tuck flaps or snap locks for secure closure
• QR codes for how-to videos or product info
• Flat-pack delivery for efficient storage and shipping

The 3Ps Approach

Presentation

Our boxes enhance your brand’s beauty aesthetic—clean lines, bold print, and attention to design details.

Preservation

Moisture-resistant coatings and strong material help keep hair spray bottles safe and pristine.

Protection

Custom-fit boxes guard against drops, spills, and pressure during transit or retail handling.

Why Do 5000+ Companies Trust Us?

We are the top manufacturers of custom hair spray boxes, trusted by beauty startups, eCommerce brands, and salons across the U.S.

• Low minimum orders and bulk savings
• Free structural and design support
• Eco-friendly inks and recyclable materials
• Fast turnaround and reliable U.S. shipping
• Friendly, expert support from the packaging pros

Get a Free Quote Today

Elevate your beauty brand with packaging that holds up and stands out. Call 0000 or email us now to start your custom hair spray box order with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.