Custom Jump Rope Box

Perfect for Sports Retail, Subscription Kits & Direct-to-Consumer Brands

Ideal for fitness brands, gym equipment stores, personal trainers, or health-focused ecommerce sellers.

Materials That Hold Up to Movement and Moisture

We use performance-grade materials to keep your jump ropes safe and presentable from warehouse to workout.

• Corrugated cardboard – Lightweight and sturdy for ecommerce shipping
• SBS paperboard – Smooth surface for vivid branding and crisp folds
• Rigid chipboard – For premium packaging or gifting kits
• Moisture-resistant coatings – Protect against sweat, humidity, and wear

Built to Fit Your Product and Brand Personality

From compact speed ropes to weighted fitness ropes, we size and shape your packaging with precision.

• Tuck-end folding cartons for retail shelves
• Two-piece rigid boxes for high-end packaging
• Custom die-cut inserts for handles, weights, or accessories
• Box sleeves or belly bands for added branding

Print That Reflects Strength and Motion

Bold, energetic visuals sell your product before it’s unboxed—print every surface with confidence.

• Full-color exterior and interior printing
• Spot UV or matte/gloss lamination for texture and contrast
• Foil stamping or embossed logos for premium product lines
• Athletic color palettes, gradients, or performance graphics

Add-Ons That Elevate the Unboxing Experience

Functional and visually appealing packaging drives customer loyalty and brand recall.

• Printed workout tips, fitness challenges, or QR codes to video guides
• Insert cards with product care or brand story
• Magnetic closures or ribbon pulls for deluxe editions
• Compartmental layouts for bundle kits or fitness sets

The 3Ps Approach

Presentation

Make your product stand out with packaging that’s as sleek and strong as the athlete using it.

Preservation

Custom inserts and thick walls protect cables, grips, and weighted elements from damage.

Protection

Secure boxing shields your product from impact, crushing, or exposure during transit and shelf storage.

Why 5000+ Sports and Fitness Brands Trust Custom Boxes Lab

We understand athletic product packaging—from weights to wearables—and how to help your brand win.

• No minimum order quantity
• Eco-friendly and athletic-grade materials
• Free dieline and structural design support
• Fast turnaround for launches and rebrands
• U.S.-based support with global shipping options

Get a Free Quote Today

Ready to energize your fitness packaging? Call 0000 or email us to start your custom jump rope box project with Custom Boxes Lab. Give your brand the box it deserves.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.