Custom LED Light Box

Perfect for Retail Displays, Tech Kits & Product Demos

Our custom LED light boxes are ideal for indoor lighting brands, smart home kits, promotional mailers, or in-store merchandising.

Premium Materials for Smart & Strong Packaging

We combine durable structures with sleek finishes that match your product’s modern feel.

• Rigid chipboard – High-end and stable for luxury presentation
• Corrugated cardboard – Lightweight and protective for shipping
• Kraft or SBS paperboard – Printable and eco-friendly
• Foam inserts – Shaped for delicate bulbs, cords, or devices

Custom Structures to Fit Any LED Product

From single light strips to full smart lighting kits, we design the box around your exact needs.

• Two-piece, magnetic, or book-style boxes for presentation kits
• Drawer boxes or foldable cartons for compact LEDs
• Window cutouts or die-cuts for product visibility
• Compartments for accessories like remotes, chargers, or adapters

Branding That Reflects Innovation and Quality

Let your packaging communicate the technology and thought behind your product.

• Full-color CMYK or Pantone printing
• Spot UV, hot foil stamping, or embossed logos
• Matte, gloss, or velvet-touch lamination
• Instruction panels or QR codes for setup videos

Add-Ons That Elevate the Unboxing Experience

Thoughtful packaging touches make your LED product feel premium and complete.

• Built-in thank-you notes or printed tech specs
• Belly bands, sleeves, or textured finishes
• Magnetic closures or ribbon pulls for premium feel
• Custom inserts for protective and organized presentation

The 3Ps Approach

Presentation

A clean, modern look that aligns with the cutting-edge feel of your LED product.

Preservation

Custom inserts and sturdy walls protect from impact and vibration.

Protection

Anti-static, shock-resistant options available for delicate LED components.

Why Do 5000+ Brands Choose Custom Boxes Lab?

We help tech-forward companies launch and ship smarter.

• No minimum order requirement
• Free dieline and artwork support
• Fast production and U.S. delivery
• Eco-conscious and luxury-grade materials
• Responsive team with electronics packaging expertise

Get a Free Quote Today

Your LED lighting product deserves packaging that illuminates your brand. Call 0000 or email us now to begin your custom LED light box order with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.