Custom Lighter Box

Perfect for Retail, Gifting, and Collectibles

Our lighter boxes are ideal for tobacco shops, souvenir brands, corporate giveaways, and high-end collectors.

Built with Materials That Protect and Impress

We use durable, premium materials designed to protect your product and highlight its value.

• Rigid chipboard – Luxurious and strong for gift or collector items
• Corrugated cardboard – Ideal for shipping or larger sets
• Kraft board – Sustainable and printable for eco-conscious brands
• Custom inserts – Foam, velvet, or molded trays to secure the lighter

Tailored Structures for Every Lighter Style

Whether it’s a single flame, torch, or Zippo-style piece, we shape the box to fit.

• Two-piece (lid + base) rigid boxes for premium presentation
• Flip-top, magnetic closure, or drawer boxes for modern appeal
• Die-cut inserts for snug, protective placement
• Window cutouts or sleeves for added branding and visibility

Print That Matches Your Brand Vibe

Enhance your packaging with visuals that speak to your audience.

• Full-color CMYK and Pantone options
• Foil stamping (gold, silver, black) for logo highlights
• Embossing or debossing for a premium texture
• Inside printing for instructions, thank-you notes, or product info

Add-Ons That Spark the Unboxing Experience

Thoughtful features add value and make your product stand out.

• Ribbon pulls, magnetic snaps, or soft-close lids
• QR codes for product registration or safety tips
• Thank-you cards, certificates of authenticity, or safety instructions
• Matte, gloss, or soft-touch lamination for the perfect finish

The 3Ps Approach

Presentation

Your lighter box reflects your brand—make it feel intentional, premium, and aligned with your product.

Preservation

Rigid walls and precision-cut inserts keep the lighter secure and scratch-free.

Protection

Shock-absorbing materials and snug compartments ensure safe delivery and storage.

Why 5000+ Brands Choose Custom Boxes Lab

From luxury collectibles to everyday use, we’ve boxed it all.

• No minimum order quantity
• Free dieline design and expert support
• Fast turnaround with U.S. delivery
• Eco-friendly and luxury-grade options
• Responsive customer support from packaging specialists

Get a Free Quote Today

Ready to elevate your lighter packaging? Call 0000 or email us now to get started on custom lighter boxes with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.