Custom Made Boxes

Crafted for Precision, Built for Impact

When off-the-shelf solutions don’t cut it, custom made boxes help you showcase, ship, and store your products with complete confidence. Every box is created from scratch to align with your product size, brand identity, and packaging goals.

Materials

Choose the perfect base for strength, presentation, or sustainability:

• Corrugated cardboard – Tough enough for shipping, light enough for savings
• Rigid stock – Elegant and strong for luxury or gift boxes
• Kraft board – Eco-conscious and perfect for natural branding
• Cardstock – Thin yet vibrant for inner packaging or inserts

Sizes

We build boxes to fit, no matter what you’re packaging:

• Petite dimensions for cosmetics, jewelry, or samples
• Medium sizes for gadgets, apparel, or food items
• Larger builds for shoes, electronics, or bundles
• Custom dimensions to match non-standard product shapes

Printing

Bring your brand to life on every side of the box:

• Vivid CMYK and Pantone-matched options
• Inside-and-out printing for an immersive unboxing
• Gloss, matte, or velvet-touch lamination
• Embossing, foil stamping, or spot UV for luxury appeal

Add-ons

Take custom a step further with finishing touches:

• Inserts for holding items in place
• Custom sleeves, belly bands, or ribbon ties
• QR codes for digital experiences
• Windows, cutouts, or handles for extra function

The 3Ps Approach

Presentation

Make every unboxing a statement. With tailored visuals, finishings, and structure, your box becomes part of the brand experience.

Preservation

Our boxes keep your products intact and fresh, protecting from light, moisture, and shifting during transport.

Protection

From warehouse to doorstep, your box will stand up to the journey. We use durable, tested materials designed to handle pressure and prevent damage.

Why Choose Custom Boxes Lab?

Over 5,000 businesses trust us for packaging that combines creativity, customization, and quality:

• No minimum order pressure—great for startups
• Expert design team and 3D mockups
• Sustainable, safe, and high-performance printing
• Quick lead times and U.S.-wide shipping
• Responsive support and packaging advice

Get a Quote Today

Let’s bring your vision to life with custom made boxes. Call 0000 or email us to get started with your project at Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.