Custom Printed Barbie Doll Packaging

Packaging That Tells a Story

Perfect for toy brands, collectors’ editions, influencer kits, and retail packaging, our Barbie doll boxes blend style, structure, and imagination.

Materials Made for Magic & Protection

We use top-tier, child-safe materials that protect your dolls while making a dazzling first impression.

• White SBS or rigid chipboard – Smooth, sturdy, and ideal for premium retail packaging
• Corrugated E-flute or B-flute – Lightweight and strong for shipping or bulk packs
• Kraft board – A sustainable option for eco-conscious toy lines
• Gloss, matte, or soft-touch coatings – Add sparkle, texture, or elegance

Box Styles as Custom as the Doll Itself

Whether you’re packaging a single fashion doll or a full fantasy set, we tailor every structure to fit your product.

• Clear window boxes – Let your Barbie shine from the outside in
• Magnetic closure boxes – Perfect for collectors’ editions or gifting
• Tuck-end or book-style boxes – Ideal for retail and storytelling presentation
• Two-piece setup boxes – For luxury or themed series
• Custom inserts – Secure dolls, outfits, and accessories in molded trays or foam cutouts

Printing That Captures Barbie’s World

We bring your brand to life with bold, full-color printing and finishing techniques that delight kids and collectors alike.

• Full-color CMYK or Pantone printing
• Vibrant themes, character illustrations, or licensed artwork
• Foil stamping, spot UV, or embossing – Add sparkle and detail
• Space for age info, safety labels, QR codes, and story blurbs

Functional Features for Gifting, Retail & Collecting

We design for real-world use—whether on the shelf, in a gift bag, or in a collector’s cabinet.

• Pre-assembled or foldable delivery options
• Die-cut handles, ribbon pulls, or interior flaps
• Tamper-evident seals and child-safe closures
• Eco-friendly and recyclable options available

The 3Ps of Barbie Doll Packaging

Presentation

Bright, branded designs create shelf appeal and make every doll feel like a star.

Preservation

High-quality coatings and protective inserts ensure dolls and accessories stay pristine.

Protection

Sturdy construction guards against crushing, shifting, or moisture—at home or in transit.

Why 5000+ Toy & Gift Brands Trust Us

From boutique doll lines to global retailers, we help brands create packaging that turns imagination into reality.

• No minimums – Perfect for seasonal lines, custom editions, or influencer campaigns
• Free structural design and print support
• Fast, U.S.-based production and shipping
• Safe, compliant, and eco-friendly materials
• Experienced in toy and children’s product packaging

Get a Free Quote Today

Give your Barbie doll the packaging she deserves—custom-fit, on-brand, and unforgettable. Call 0000 or email us now to begin your custom printed Barbie doll packaging project with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.