Custom Printed Boxes No Minimum

Print Big, Even When You Order Small

We believe great packaging shouldn’t be reserved for large orders. Our no-minimum solution ensures you never have to compromise on quality, creativity, or brand identity.

Materials

Choose from a wide range of options tailored to your industry and product needs:

• Cardboard – Lightweight, reliable, and ideal for all-around use
• Kraft paperboard – Eco-friendly and ideal for earthy branding
• Corrugated board – Strong and protective for shipping and delivery
• Rigid stock – Premium feel for high-end or luxury items

Sizes

Every product deserves its perfect fit—no matter how many you need:

• Compact sizes for samples, gifts, or trial runs
• Medium boxes for retail, cosmetics, or accessories
• Large boxes for apparel, e-commerce, or shipments
• Custom-built sizes based on your exact product measurements

Printing

Make your box reflect your brand—boldly and beautifully:

• Full-color digital or CMYK printing, even on small runs
• Pantone color matching for exact brand consistency
• Gloss, matte, or soft-touch finishes for a premium feel
• Embossing, foil stamping, and Spot UV available even for low-volume orders

Add-ons

Just because you’re ordering small doesn’t mean you miss out on features:

• Custom inserts, dividers, and padding
• Decorative sleeves, labels, or branded seals
• Inside printing or messaging for a surprise reveal
• Tear strips, magnetic closures, or tuck flaps for enhanced usability

The 3Ps Approach

Presentation

Even with a short run, your packaging will look polished, branded, and shelf-ready—perfect for showcasing or gifting.

Preservation

Protective materials ensure your product stays intact during transit or storage, regardless of the quantity you ship.

Protection

Whether it’s a single product or a small batch, we use strong, durable materials that withstand handling, weather, and shipping.

Why Choose Custom Boxes Lab?

Whether you need 1 or 1,000, we treat every order with care and creativity:

• Zero or low minimum order quantities
• Fast production for urgent needs
• Free design support and 3D previews
• Affordable pricing for startups and small businesses
• U.S.-wide delivery and sustainable packaging options

Get a Quote Today

Launch, test, or ship your product in fully custom packaging—without the pressure of high volumes. Call 0000 or email us today to get started with your custom printed boxes with no minimum at Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.