Custom Printed Dental Lab Packaging

Packaging That Delivers Confidence with Every Case

Ideal for dental labs, orthodontists, prosthodontists, and dental product manufacturers, our custom packaging safeguards precision work while enhancing your credibility and branding.

Sterile, Durable Materials Built for Precision

We use professional-grade materials engineered for transit security, cleanliness, and safe handling.

• Rigid paperboard or SBS – Clean, durable, and perfect for print
• Corrugated cardboard – Ideal for bulk case shipments or international transit
• Medical-grade liners and inserts – Optional sterile barriers and protection
• Moisture- and tamper-resistant coatings – Maintain hygiene and integrity

Structures Built to Protect Delicate Contents

From impression trays to finished dental prosthetics, we design boxes that fit perfectly and prevent movement.

• Custom-fitted inserts – Foam or molded to hold items securely
• Compartmentalized trays – Separate multiple components per patient
• Lock-tab mailers or clamshell boxes – Ensure secure closure
• Flat-pack cartons – Efficient for storage and return packaging

Professional Printing That Enhances Your Brand

Your packaging speaks volumes — make sure it reflects your precision and care.

• Full-color CMYK or Pantone-matched branding
• Company logo, tagline, and contact info
• QR codes linking to digital RX forms or case tracking
• Optional interior printing for instructions or compliance messaging

Designed for Labs, Clinics & Logistics

Our packaging solutions streamline case management, transport, and clinic-to-lab communication.

• Space for labels, barcodes, or HIPAA-compliant patient info
• Writable panels for notes or technician IDs
• Sequential numbering or batch tracking options
• Returnable kits for clear and secure round trips

The 3Ps of Dental Lab Packaging

Presentation

Clean, clinical designs reinforce trust with patients and dental professionals alike.

Preservation

Moisture-resistant, dust-proof, and secure to maintain sterile conditions.

Protection

Precision-fitted inserts and sturdy structures guard against damage in transit or storage.

Why 5,000+ Professionals Trust Custom Boxes Lab

From boutique dental labs to national distributors, we serve the dental industry with packaging that’s functional, compliant, and confidently branded.

• No order minimums — perfect for small labs or trial programs
• Free layout and design assistance with dental compliance in mind
• Fast U.S.-based production and fulfillment
• Eco-friendly materials and recycling options
• Trusted by dental techs, orthodontists, and prosthetic manufacturers

Get a Free Quote Today

Protect your precision work with packaging that reflects your standards. Call 0000 or email us now to begin your Custom Printed Dental Lab Packaging order with Custom Boxes Lab.

Need a version tailored for:

• Orthodontic aligner shipments?
• Dental impression return kits?
• High-end packaging for premium dental prosthetics?

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.