Custom Printed Football Packaging

Packaging That Scores on Looks & Performance

Perfect for sporting goods brands, fan merchandise companies, retail stores, and event promotions, our football packaging delivers visual impact and solid protection — from warehouse to stadium.

High-Performance Materials Built for the Game

We use heavy-duty materials that guard against pressure, scratches, and crushing during shipping or display.

• Corrugated cardboard – Tough and protective, ideal for shipping and bulk storage
• Rigid paperboard – Sleek and stylish for premium retail displays or gifting
• Kraft or SBS board – Print-friendly with natural or high-gloss finishes
• Optional coatings – Moisture-resistant, matte, gloss, or soft-touch for shelf appeal

Custom Structures for a Perfect Fit

Every football has its shape — and we build boxes to fit them like a glove.

• Die-cut cradle boxes – Secure the ball in place without movement
• Two-piece rigid boxes – Ideal for collector editions and retail displays
• Window cutout boxes – Let your product shine on the shelf
• Full-coverage mailer boxes – Great for secure shipping and branding

Printed Branding That Scores Every Time

From high school teams to global franchises, we help you design packaging that represents your team or brand with bold visual flair.

• Full-color CMYK and Pantone printing
• Logo, mascot, tagline, or athlete endorsements
• Metallic foil, embossing, or UV gloss for added impact
• QR codes linking to product pages, videos, or fan experiences

Functional Features That Go Beyond the Box

Our custom football packaging delivers convenience and security at every step — from storage to shipping to unboxing.

• Easy-assemble flat-pack options
• Reinforced corners and glued seams for added strength
• Handles, tear strips, or magnetic closures available on request
• Interior printing or inserts for instructions, care tips, or brand storytelling

The 3Ps of Football Packaging

Presentation

Eye-catching, brand-rich designs turn every box into a collectible.

Preservation

Durable coatings and inserts keep your ball in pristine, game-ready shape.

Protection

Custom-fit structures shield against shocks, scuffs, and compression during shipping and storage.

Why 5,000+ Brands Trust Custom Boxes Lab

From pro teams and major brands to schools and local clubs, we’re the trusted partner for bold, high-performance packaging.

• No order minimums — ideal for limited editions or seasonal merch
• Free artwork assistance and packaging design consultation
• Fast U.S.-based production and turnaround
• Eco-conscious and recyclable material options
• Compliance with retail, sports merchandising, and transit standards

Get a Free Quote Today

Make every kickoff memorable — with custom packaging that scores big. Call 0000 or email us now to start your Custom Printed Football Packaging order with Custom Boxes Lab.

When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:

Inside Dimensions (Critical for Product Fit)

• Length (L): The longest side of the box measured inside from one corner to the opposite corner.
• Width (W): The shorter side of the box measured inside perpendicular to the length.
• Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.

Outside Dimensions (Important for Shipping & Storage)

• Measure the outer surfaces of the box including material thickness.
• Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.

Material Thickness (Board Caliper)

• The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
• Impacts both the internal usable space and external dimensions.

Flap Measurements

• For boxes with flaps (e.g., mailer or shipping boxes), measure:
• Inner flaps: Ensure they meet in the middle without overlapping too much.
• Outer flaps: Allow proper sealing without gaps.

Tolerances

• Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
• Ensure the product fits without being too tight or loose.

Volume Capacity

• Calculate internal cubic capacity (L × W × H).
• Helps in determining how much space the product will occupy and shipping efficiency.

Product Orientation

• Decide how the product sits inside the box and measure accordingly.
• Orientation affects whether length or width is the primary dimension.

Die-Cut Openings or Windows

• Measure exact placement, height, and width for any cutouts.
• Ensure structural integrity when adding windows.

Printing Bleed & Safe Zones

• Include measurements for:
• Bleed area: Extra space beyond the cut line for printing.
• Safe zone: Inner area where critical text or logos should be placed.

Closure Type & Locking Tabs

• Measure slots, tabs, or locks for boxes with custom closures.
• Precision is required to avoid misalignment during assembly.

Packaging Style

• Folds, creases, and scores must be measured for accurate dieline creation.
• Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.