Custom Printed Gym Fitness Packaging
Our Custom Printed Gym Fitness Packaging is designed for brands that bring energy, motivation, and performance to the forefront. Whether you’re shipping protein powders, gym gear, fitness apparel, or supplements, this packaging combines durability, bold design, and functionality. It’s built to protect your products and deliver a high-impact brand experience from shelf to doorstep.
Availability: In Stock

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Key Features
- Strong & Durable Materials – Built from rigid, corrugated, or coated paperboard for heavy or fragile items
- Custom Fit & Form – Perfect for packaging protein tubs, shaker bottles, clothing, resistance bands, or wellness kits
- Retail & E-Commerce Ready – Choose from magnetic boxes, mailers, tuck-end cartons, or two-piece setups
- Insert Options – Foam, kraft, or molded inserts to organize and protect items in transit
- Flat-Pack or Pre-Assembled Options – Save space and simplify fulfillment
Customization Options
- Full-color CMYK or Pantone printing for bold, high-energy branding
- Matte, gloss, soft-touch, or textured finishes
- Foil stamping, spot UV, or embossing for standout logos and graphics
- Interior printing for fitness tips, QR codes, thank-you notes, or motivational quotes
- Eco-friendly and recyclable materials available
Perfect For
- Protein powders, supplements, and vitamins
- Activewear, gym apparel, and athleisure brands
- Fitness subscription boxes
- Promotional kits for trainers, gyms, and influencers
- Wellness events, launch campaigns, or seasonal gift sets
Why Choose Custom Gym Fitness Packaging?
Because your packaging should reflect the strength of your brand and product. Our fitness packaging not only protects but also energizes your customers through eye-catching design and premium unboxing experiences.
Train hard. Ship smart. Inspire every unboxing.
Choose our Custom Printed Gym Fitness Packaging to fuel your brand’s growth—and turn every delivery into a motivation moment.
Dimensions | All Custom Boxes & Shapes, Paper Bags, Mylar Bags, Tube Packaging |
Availability | InStock |
Printing | No Printing, CMYK, CMYK + 1 PMS Color, CMYK + 2 PMS Colors |
Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E flute Corrugated, Bux Board, Cardstock, Mylar, Paper Bag Stock, Tube Paper, Bespoke Packaging Materials |
Quantities | No Minimum Order Required |
Coating | Gloss, Matte, Spot UV, Holographic Foiling, Gold Foiling, Embossing, Silver Foiling, Debossing |
Default Process | Die Cutting, Gluing, Scoring, Perforation |
Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet, Bespoke Die-Cuts |
Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
Turn Around Time | 7-10 Business Days, Rush Available |
When measuring a custom box, there are a few technical specifications that must be considered to ensure proper design, manufacturing, and fit for the product. Here are the major technical things to measure a custom box:
Inside Dimensions (Critical for Product Fit)
- Length (L): The longest side of the box measured inside from one corner to the opposite corner.
- Width (W): The shorter side of the box measured inside perpendicular to the length.
- Depth/Height (D or H): Measured inside from the bottom to the top opening of the box. Always specify that dimensions are given in Length × Width × Height.
Outside Dimensions (Important for Shipping & Storage)
- Measure the outer surfaces of the box including material thickness.
- Outside measurements are used for pallet stacking, warehouse spacing, and shipping compliance.
Material Thickness (Board Caliper)
- The thickness of the packaging material (e.g., corrugated board, rigid stock, cardstock).
- Impacts both the internal usable space and external dimensions.
Flap Measurements
- For boxes with flaps (e.g., mailer or shipping boxes), measure:
- Inner flaps: Ensure they meet in the middle without overlapping too much.
- Outer flaps: Allow proper sealing without gaps.
Tolerances
- Account for manufacturing tolerances (usually ±1/16" or ±2mm depending on material).
- Ensure the product fits without being too tight or loose.
Volume Capacity
- Calculate internal cubic capacity (L × W × H).
- Helps in determining how much space the product will occupy and shipping efficiency.
Product Orientation
- Decide how the product sits inside the box and measure accordingly.
- Orientation affects whether length or width is the primary dimension.
Die-Cut Openings or Windows
- Measure exact placement, height, and width for any cutouts.
- Ensure structural integrity when adding windows.
Printing Bleed & Safe Zones
- Include measurements for:
- Bleed area: Extra space beyond the cut line for printing.
- Safe zone: Inner area where critical text or logos should be placed.
Closure Type & Locking Tabs
- Measure slots, tabs, or locks for boxes with custom closures.
- Precision is required to avoid misalignment during assembly.
Packaging Style
- Folds, creases, and scores must be measured for accurate dieline creation.
- Different styles (e.g., RSC, tuck-end, mailer, sleeve) require specific panel measurements.
Delivering Premium Packaging. Materials Tailored for Your Brand and Product.

Cardboard
Giving cardboard material option to give versatility and durability to your box, widely used in many industries.

Kraft
Offering eco-friendly kraft material for your product with the least environmental impact and minimizing waste.

Rigid
Offering you premium rigid boxes, perfect for luxury packaging and high-end presentation.

Corrugated
Custom Boxes Lab specializes in strong, reliable corrugated boxes ideal for shipping and storage.